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• 1 Attach B0001127 ROTEX GS Coupling Ø14/Ø … 1 Attach B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) to C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed). Set coupling close to motor face (1mm) 2 Fit D0010563 Y Axis Servo Mount x 1 using 4 off M5 x 16 socket caps
  
  ...Take note of mounting hole orientation and servo plug position
  
  ">...Take note of mounting hole orientation and servo plug position</div> </div><br/>  +
• 1 Fit 8 off B0001120 Circlip 62mm Extern … 1 Fit 8 off B0001120 Circlip 62mm External to 8 off B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 as shown 2 Insert bearings into bores of parts D0015152 V-Notch Upper Moving Bar x 1 D0015153 V-Notch Rear Moving Bar x 1 D0015154 V-Notch Front Moving Barx1 Bearing bore is slightly oversize, so bearings should push through by hand when aligned correctly 3 Fit 8 off circlips to captive fitted bearings 8 off circlips to captive fitted bearings  +
• 1 Fit M16 x 1.5 nut to each screw . Ensur … 1 Fit M16 x 1.5 nut to each screw . Ensure nut winds fully to face of bolt 2 Fit M8 x 70 set bolt to each bolt. Treat the M8 and M16 adjuster bolt as pairs from this point and do not mix up. Wind the M8 set fully into the adjuster bolt and tighten 3 Measure the gap indicated , and minus 3mm. This will give you the exact amount that needs removing from the M8 bolt 4 Remove M8 from adjuster bolt, and cut exact amount calculated off the end of the M8 bolt . Dress end 5 Add M8 penny washer to cut M8 bolt , refit to adjuster bolt. Tighten fully. 6 M8 Set bolt should fully tighten and leave a gap big enough for penny washer to float around Repeat for remaining 3 adjuster bolts
  peat for remaining 3 adjuster bolts <br/>  +
• 1 Position pre assembles bearing block ov … 1 Position pre assembles bearing block over end plates 2 Insert 4 off 40mm shaft blanks into bores through bearings in bearing block and secure with M8 x 12 flat bottomed grubscrews
  ...Take care not to damage bearing seals when inserting shafts
  
  3 Tighten m10 socket caps to hold pitching of end plates then remove bearing block <br/>3 Tighten m10 socket caps to hold pitching of end plates then remove bearing block  +
• 1 Use 2 meter straight edge to flatness b … 1 Use 2 meter straight edge to flatness between blocks 2 Identify area where gap is present on each block using feeler gauge 0.05mm /0.002" to check 3 Only adjust 1 point on each block up to achieve flatness. Slacken socket caps on the end you want to adjust. 4 Tighten M10 Socket caps to fix position then recheck with straightedgeix position then recheck with straightedge  +
• 1 Fit B0001134 Ball Bearing 15ID 35OD 11 Long x 10 to parts D0015260 Upper Link x 2 D0015261 Lower Link x 2 2 Captivate with 10 off 38mm internal circlip  +
• 1 Fit assemblies as shown Secure shafts … 1 Fit assemblies as shown Secure shafts with M8 x 12 KCP grubscrews 2 Add previously assembled M16 adjusted bolts . Remove m8 and washer , apply copper slip to thread and machined shank of bolt and wind into assembly . 3 Apply loctite 270 to m8 bolt and refit and thoroughly tighten Make 2 off each handd thoroughly tighten Make 2 off each hand  +
• 2 off No. 1 and 2 off No.2 required assembling  +
• 4 off Fit 2 off D0015158 Shaft 40mm: 1 … 4 off Fit 2 off D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide into D0015160 Saw Motor Block with 4 off M0001093 Shaft Clamping Element Ensure flats of M0001093 Shaft Clamping Element are aligned correctly to allow shaft to pass through Only apply light tension to these bolts as adjustment will be required later onts as adjustment will be required later on  +
• 4 off D0015159B Saw Motor Adjustment Screw require M8 x 70 set bolts cutting to suit M8 thread depth on adjuster bolts Adjust each bolt individually as discrepancies in thread depth are possible  +
• <div class="icon-instructions caution-i …
  ...It is vital fit of bearings in the following steps is checked and addressed appropriately. 1 if bearings are loose in bores, check part to drawing and if in tolerance, use Fe10 solvent to clean bores and bearings and use Loctite 641 to fix 2 if bearings are tight, check drawing and if in tolerance check with supervisor
  re tight, check drawing and if in tolerance check with supervisor</div> </div>  +
• M0001093 Shaft Clamping Element require the issued M6 x 35 cap head to be swapped for a M6 x 30 socket cap. Swap bolts in all 16, paying attention to correct re assembly  +
• M10 socket caps can now be individually removed, adhesive added and re tightened and finalised  +
• Orientate D0015149 VZ Shaft End Plate x 2 as shown onto 0015147 V Notch Upper Support Bar Use 12 of M10 x 25 socket caps and A form washers to lightly fasten blocks to support bar . Do not apply adhesive at this stage.  +
• Please ensure grease point is fitted as shown.  +
• Position now requires doweling with 8mm x 50 dowels (2 per endplate ) Add dowels in the positions shown Leave dowels protruding 10mm from painted face  +
• Set gap to 22.5mm and lock off m16 nut and ensure measurement isn't effected from tightening Tolerance -+0.1mm  +
• Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised  +
• Use following parts D0015147 V Notch Upper Support Bar x 1 D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 4  +
• Use steps above to build 2nd crossmember using parts D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 2 Note orientation of blocks  +