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• '''<u>PICTURES REQUIRED OF THESE STE … '''PICTURES REQUIRED OF THESE STEPS PLEASE''' Height position between tables now needs to be checked and set if required 1 Use 1 meter straight edge across both tables as shown, use feeler gauges to identify height difference between tables 2 Add full face shim to table identified as low, ensuring original shims are kept in place 3 Recheck levels once shim is added 4 Use straight edge and feeler gauges to check flatness . Eject table may be adjusted slightly (-+ 1 level division) to aid alignment 5 Check transition between tables is smooth, using the engineers level to gaugen tables is smooth, using the engineers level to gauge  +
• 1 Assemble energy chain as shown with 20 … 1 Assemble energy chain as shown with 20 links of energy chain and pivot and non pivot brackets 2 Fit energy chain with backing plate to fixed end as shown. Use M5 x 16 button sockets and 2 off and M5 motor plate washers as shown 3 Ensure pivoting bracket is fitted to correct end, and fix with 2 off M5 x 10 button sockets and M5 motor plate washers 4 Ensure energy chain sits as visually level level as possible when mounted. Use clearance in mounting holes to adjust Use clearance in mounting holes to adjust  +
• 1 Attach Eject pad using 6 off M6 x 30 … 1 Attach Eject pad using 6 off M6 x 30 socket caps, Do not apply adhesive, do not apply final tension 2 Check Y axis level using engineers level. Use shim to adjust if required . Use shim as shown ( shown on top face for position info, shim should be placed between cut table and bearing block according to level adjustment required) 3 Check X axis level . To adjust, side bars require positioning. Adjust as shown to set level. * Apply light pressure to set bolts indicated. * Leave indicated set bolts loose * Adjust up or down to adjust X axis table level * Apply final tension to set bolts and recheck level (do not apply adhesive yet )echeck level (do not apply adhesive yet )  +
• 1 Attach Infeed pad using 4 off M8 x 35 s … 1 Attach Infeed pad using 4 off M8 x 35 socket caps with no adhesive. Only apply medium tension to fasteners 2 Check level in both directions with engineers level 3 Add shim if required to adjust, Shim should be cut width of post where being fitted, and protruding as shown. Ensure shim is pushed against M8 socket caps holding table in position (shims will be trimmed later ) Ensure 4 off M8 fasteners have final tension applied , to ensure accurate representation with shims fitted accurate representation with shims fitted  +
• 1 Drill off to suit fixed energy chain bracket to match frame fixing point as shown 2 Modify pivoting bracket as shown to suit mounting point  +
• 1 Use Steel rule to measure from pads to … 1 Use Steel rule to measure from pads to rear fence mount on frame from both tables as shown 2 Measurement neds to be the same (+- 1mm) 3 Use adjustment in pads, and pillar supports to correct 4 Ensure front alignment of tables is checked after adjusting. Ensure alignment and parallel are both metEnsure alignment and parallel are both met  +
• 1 Fit eject cylinder with spacer using 2 o … 1 Fit eject cylinder with spacer using 2 off M6 x 40 socket caps 2 Ensure alignment by tensioning fasteners with the cylinder in the closed position 3 Ensure correct position of cylinder thread adjustment. Set so eject table is spaced the same amount away from cut blade as the fixed cut table 4 Check movement is smooth and consistent , with no tight spots at ends of stroke of cylinder
  pots at ends of stroke of cylinder <br/>  +
• 1 Tap holes to clean m5 threads in cover fixing bar 2 Fit cover fixing bar with 2 off spacers and 1 off M8 x 50 socket cap and 1 off M8 x 70 socket cap. Use 2 off M8 motor plate washers  +
• 1 Use small clam[p and block as shown to h … 1 Use small clam[p and block as shown to hold 1 meter straight edge against edges of cut tables with light pressure on the 6 off M6 socket caps on eject table 4 off M8 socket caps on the fixed table Adjust the points in the direction shown to achieve alignment on the straight edge 3 Check alignment is correct using 0.002 feeler gauge to check faces of cut tables to straight edgecheck faces of cut tables to straight edge  +
• 2 off reed switches dupplied by electrical … 2 off reed switches dupplied by electrical department Identifications are X 141 and X 142 1 Fit X141 to cylinder as shown and use test box to set switch when cylinder is contracted in position 2 Fit X142 to cylinder as shown and use test box to set switch when cylinder is in the extended position 3 Captivate cables with tie wraps as shown Captivate cables with tie wraps as shown  +
• All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added  +
• All cut table settings to be checked and signed off by supervisor once final tension is added to all fasteners  +
• Attach blade jig to spindle Lift saw he … Attach blade jig to spindle Lift saw head to upright position and hold with spacer '''Relieve tension on 2 off M8 grubscrews at base of cut shafts''' '''
  ''' Adjust squareness using 2 off brackets fixing clearance. '''
  ''' Ensure brackets are adjusted evenly finalise all fasteners once set and recheck squareness Remove blade setting jigu> finalise all fasteners once set and recheck squareness Remove blade setting jig  +
• Both cut tables should be inspected for flatness before commencing fitting Use 1 meter straight edge and 0.002" 0.05mm feeler gauge to inspect Report any deviation above Feeler gauge size  +
• Clearance is vital for correct operation Please ensure that the table indicated is fitted as far as possible in the direction shown. Use clearance in fixing holes to obtain maximum movement possible  +
• Finalise all fasteners in the order as sho … Finalise all fasteners in the order as shown, check alignment after each component has been finalised ,so if movement occurs, it can be easily identified which component has moved 1 Cut table M8 socket caps 4 off . Remove fasteners individually and apply 243 and final tension to '''40nm with torque Wrench''' 2 Support pillar Base. Apply final tension of '''40nm with torque Wrench''' to 4 off m8 socket caps, apply Loctite 290 to exposed thread after tensioning 3 Repeat step 2 for second Support pillar Base 4 Eject shaft support. Remove 4 off fasteners individually and apply 243 and final tension of '''40nm with torque Wrench''' 5 Tie bar set bolts 8 off. Remove individually and apply 243 and add final tension 6 Eject table M6 socket caps 6 off. Remove individually and apply 243 and add final tension Remove individually and apply 243 and add final tension 7 Eject bearing blocks 4 off M6 socket caps. Remove individually and apply 243 and add final tension4 off M6 socket caps. Remove individually and apply 243 and add final tension  +
• Fit 2 off gap covers with m5 x 12 socket caps and M5 penny washers , do not add adhesive to these fasteners Do not finalise position, leave gap closer plates in highest position possible and apply light tension to fasteners  +
• Fit ejector cover with 4 off M5 x 10 button sockets . No washers to be used  +
• Fit flow regs with one off extension at nose end of cylinder as shown  +
• Please ensure the following steps for eject cylinder alignment and position setting are followed accurately Quality instances have been raised for cylinder not being aligned correctly and also eject cylinder stroke position not being set  +