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• 1 Datum faces of bearings must be observe … 1 Datum faces of bearings must be observed and installed correctly Bearing will only have one side that has a machined datum face. It is vital this is orientated correctly when adding bearings to the linear rails 2 Fit 16 bearing to rails as shown 3 Adjust bearing seals to suit rail. release tension on indicated 2 bolts until end plastic section can move 4 Move bearing up and down on rail 5 Re tension 2 bolts 6 Repeat on other end of bearing This should be done to all bearings fittedThis should be done to all bearings fitted  +
• 1 Fit 12 off B0000223 m6 x 0.75 grease nipples to D0007816 as shown 2 Remove grubscrew from greasing point at indicated points 3 Fit one extended grease nipple and one standard nipple as shown to all 8 spindles  +
• 4 off 1 Follow 5.3 for adjustment details 2 Fit grease nipples to bearing blocks as shown <br/>  +
• 4 off Fit linear rail B0000044 to double slide base D0007724 with m6 x 20 socket caps 1 ensure rail datum is orientated correctly 2 ensure linear rail is centralised 3 Add b0000173 caps once finalised  +
• Bearing blocks B0000046 must be prepared f … Bearing blocks B0000046 must be prepared for installation . They must be de greased to ensure loctite 243 activates correctly 1 Lay out all 24 bearing blocks as shown and use Fe10 solvent and spray entire top face of lined up bearings, ensuring solvent floods into top facing m6 holes. 2 use compressed air to remove solvent from bearing blocks and tapped holes. 3 Wipe remaining solvent from bearing with clean ragaining solvent from bearing with clean rag  +
• Fit D0007725 to spindles 2,4,6 and 8 Use … Fit D0007725 to spindles 2,4,6 and 8 Use 8 off m6 x 12 socket cap per spindle 1 Place slide base on bearings , add bolts with drill driver torque 5 whilst lightly applying force by hand in the direction shown 2 Carefully remove slide base and use feeler gauge to check damage face of bearing is hard up against datum face of slide block . If a gap is present, disassemble , check parts and rebuild 3 Once checked and passed, carefully refit slide base to linear rail and apply final tension to 8 off m6 cap heads
  final tension to 8 off m6 cap heads <br/>  +
• Fit blanking caps to all rails fitted . It is vital rail caps are fitted flush to allow bearing seals to work correctly. Use a nylon block as a dolly to ensure caps are driven in flush but no damage is possible to linear rail.  +
• Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base
  
  ..Linear rails have a datum face indication. Attention must be paid for correct orientation
  1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in  +
• Repeat previous step but use pre build D0007724 assemblies and fit to spindles 1,3,5 and 7 <br/>  +
• Use Loctite 243 Mark bolts as finalised with pen mark  +
• When finalising rails , the following shou … When finalising rails , the following should be observed 1 Rails should be pushed against this face when fixing, to ensure consistent positioning between spindles 2 Rails should be centralised in this direction , due to the clearance in the counterbores 3 Use a drill driver @ 15 torque and 5mm hex bit to drive in m6 cap heads on all spindles 4 Use hex key to apply final tension to m6 bolts on all spindles
  tension to m6 bolts on all spindles <br/>  +