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• #Delete the old PLC projects #using Add e … #Delete the old PLC projects #using Add existing item, add the tc3Multi then PLC_Reset projects from c:\TwinCAT\[BuildNo]\Source. #Ensure Use Original project Location is selected #Build the solution to create the instances ready for linking #Ensure the Port numbers are correct (851=tc3Multi, 852=PLC_Project) are correct (851=tc3Multi, 852=PLC_Project)   +
• #Dial in to Camera / VM PC #Open System manager #File->Save As #Rename it to [build number].[todays date] #Copy to c:\twinCAT\stuga\ on the "New" camera PC   +
• #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
  
  ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.
  
  f all the devices and boxes in the project with the correct naming.</div> </div><br/>   +
• #Open the PLC Control program on the came … #Open the PLC Control program on the camera PC #Note the version of software currently running (.pro) #Find the .pro file in c:\TwinCAT\Stuga\ #Copy to c:\twinCAT\stuga\ on the "New" camera PC #Also copy the latest PLC Reset project
  ...If the camera PC is not available, you can lookup the last installed version from the Control Systems Log and find the version backup from G:\Design\TwinCAT\Previous Versions
  
  d the version backup from G:\Design\TwinCAT\Previous Versions</div> </div><br/>   +
• * Create the clone in c:\TwinCAT\[BuildNo]\Source * If an error is produced after cloning, just use the "Add" function to add the clone <br/>   +
• <div class="icon-instructions idea-icon …
  ...This is a LOT easier on a dual screen PC!
  ...Regrettably, the upgrade will not keep all the IO links, so these need to be entered again manually
  Using System Manager on the Camera PC, create new copies of all the links on all devices from the System Manager to the new project.
  ...A lot of the Autoflows have been modified on the EtherCAT network - eg a sensor input may have blown and the sensor has been moved to a different port. Using this method ensures you get exactly the same setup.
  
  
  ...Don't miss the links on the "Slices", these are one level down on the IO Device Tree
  tructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Don't miss the links on the "Slices", these are one level down on the IO Device Tree</div> </div>  +
• Add a new route  +
• In params.saw, the following parameters must be updated controllerType=5 amsnetId= [AmsNetId of the new Beckhoff PC] twinCAT Address=[AmsNetId of the new Beckhoff PC] AllWasteAtStart=1 useSawForYNotch=1  +
• Navigate to the Adaptor settings and searc … Navigate to the Adaptor settings and search for the correct one on the new Beckhoff PC
  ...When you converted the TC2 project, it imported all the etherCAT boxes, but critically, it also imported the "EtherCAT Device". This is the hardware spec of the original Beckhoff PC, with a MAC address, etc. You now need to change this in the project to the EtherCAT device on the new Beckhoff PC
  this in the project to the EtherCAT device on the new Beckhoff PC</div> </div>  +
• Right click and select delete  +
• Set a link from ibResetPLC on PLC_Reset to qbResetPLC on tc3Multi  +
• TC2 software used a system of inverter obj … TC2 software used a system of inverter objects to control the spindles, saw blade and extractor. The mapping will show InverterGoFwd mapping. These need to be changed to the correct output numbers for the outputs in question. On an Autoflow, these are Slice MC03B (ModuleB) Ch0 - Y62 Spindle Inverter Slice MC2F (module F) Ch1 - Y97 Saw Blade Ch 2 - Y98 Extractor Ch1 - Y97 Saw Blade Ch 2 - Y98 Extractor  +
• The PLC links will be missing - reinstate them as per System Manager on old Camera PC If The 'Link to PLC' field is not viewable on Twincat 2 project use the below guide for the correct links required: [[Naming Convention for Axis Drives]]  +
• Update * Front End PC and OS * Back End PC and OS * Software versions  +
• When converting for a ZX4 machine, the V a … When converting for a ZX4 machine, the V and W axis links will need to be changed V = arrAxis[11] W = arrAxis[12]
  
  ...This is needed because the original ZX4 number designations (7&8) overlapped those used on the SR and SY axis. This created a problem on the ZX5, because it used both a V axis and SR&SZ. Decision was made to give V and W their own axis numbers for future compatibility
  
  n was made to give V and W their own axis numbers for future compatibility</div> </div><br/>  +
• You will need to get a backup of the TC2 p … You will need to get a backup of the TC2 project from this machine, and use it to set up all the correct IO links in the TC3 project
  ...If you do not have access to the original camera PC, you will need to get hold of an old PC (normally windows 7 or windows 8 PCs) with TwinCAT2 installed on it, and use this to connect to the Beckhoff PLC using "Open From Target". There are a number of old "CNC" Pcs in the setup room that can be used for this
  mber of old "CNC" Pcs in the setup room that can be used for this</div> </div>  +