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- #X axis of module is levelled from the tw … #X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top #y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling +
- #x axis machine levelling. use a 2 meter … #x axis machine levelling. use a 2 meter straight edge between the indicated points and an engineers level on top to level this axis #Y axis levelling. Use an engineers level to straddle the 2 indicated points to level the y axis of the machine [[R0015311 Install and Align Datum rollers]] [[R0002913E Install and Align Rotary head Subframe]] [[R0002913E Install and Align Rotary head Subframe PART 2]] [[R0015046 Bench Assemble Infeed Clamps]] [[R0015046 Bench Assemble Infeed Clamps]] +
- 1 Place laser base on machining centre re … 1 Place laser base on machining centre rear vertical rollers and cast beam along outfeed frame. 2 Move gripper to be directly in front of laser and mark a vertical line to match laser dot 3 Rotate laser so base is on horizontal rollers and mark horizontal line onto gripper 4 Move gripper to indicated adjusting leg and using the 2 off floor jacking bolts to align laser dot to horizontal mark on gripper. 5 Repeat at adjusting leg 2,3 and 4per. 5 Repeat at adjusting leg 2,3 and 4 +
- 1 Position base of laser against back fenc … 1 Position base of laser against back fence rollers and cast beam towards gripper
2 Position Gripper directly Infront of laser and mark vertical line on gripper to match laser dot
3 Rotate laser so base is on cut table and mark a horizontal line on the gripper to match the laser dot
3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below
4 Repeat this step and indicated points 2,3 and 4
step and indicated points 2,3 and 4 <br/> + - <nowiki>Y axis of machining centre i …
Y axis of machining centre infeed . This is done on the indicated face of the arms using a level . Only level the indicated arms as these are the only ones controllable by the jacking feet positions br />This will ensure the frame is level and flat<br /><br /><br/></nowiki> +
#Use a laser level placed on the levelled machining centre infeed rollers, and cast a laser line along the length of the infeed table. Ensure the beam is positioned so a reading can be taken from each circled point on the frame. Take a measurement from the first circled point with a steel rule of the indicated area. Replicate this measurement at all points indicated along the frame by Adjusting the legs in pairs to raise or lower the appropriate arm
This will ensure the frame is level and flat - Adjust height of saw outfeed table to align faces Check that eject table cylinder can freely move beneath frame on full range of travel Check that Blue push bar is behind Saw rear fence rollers Fix frames together with M10 set bolts and washers +
- All settings should be double checked once final adjustments have been made Machine level Laser alignment Grip pin positions Back fence alignments +
- Approximately position saw out feed table against saw module <br/> +
- Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges
Any discrepancy must be reported and rectified if present
Tolerance 0.002" / 0.05mm
[https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/> + - Height of module A is determined by load r … Height of module A is determined by load rollers. Blue load rollers should be -1mm below Module B load rollers . Adjust All jacking points on module A the same amount to lift or lower the frame to match module B. Y axis alignment is achieved by using laser . 1 Adjust Module A so backfence is behind Module B vertical roller by 1mm maximum 2 Position laser against back fence of module B and cast across Module A frame in front of backfences. Take measurement from first backfence 2 Adjust end of frame to achieve the same laser measurement as taken at first backfence 3 Recheck backfence alignment to module B, and repeat and adjust until all criteria is correctt and adjust until all criteria is correct +
- It is vital to confirm Cut tables are in t … It is vital to confirm Cut tables are in the correct position once levelled, and that movement has occurred during transport To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step Any discrepancy should be reported step Any discrepancy should be reported +
- Machining center is aligned to the outfee … Machining center is aligned to the outfeed using the following
Grip pin setting jig
Laser level
2 meter straight edge
X axis position is determined by hepco rail travel at full extent and center clamp bar within machining center. The gap here should be approximately 75mm.
Y axis position is determined by the grip pin jig and the machining center backfence rollers. The grip pin jig must be used at 2 points for correct alignment . Infeed datum rollers and v notch datum rollers.
Ensure gripper pins fall freely and centrally into alignment jig when setting.
Only move Machining centre to adjust this position
Height is determined by the datum horizontal rollers in the machining center and the blue rollers on the outfeed table. Out feed rollers and platform should be less than 1mm below the Machining centre rollers
#position machining center roughly in place on the end of the outfeed table #level using previous step #once the module has been levelled, final levelling of the outfeed x axis can be done , as it uses the machining center as a datum to hold the laser level Place laser level in the rear datum roller section of the machining center Position gripper carriage as close to the laser level as possible Mark a horizontal line of the carriage plate as a height datum Move the carriage to above the next section of frame feet and adjust the pair of jacking bolts to adjust line to be on laser level mark Repeat this step above every pair of frame legs where jacking bolts areThese steps will ensure the outfeed is now set on a dead flat plain 4. Use the pin jig to adjust the position of the machining center to allow the gripper pins to align with the jig at all points along the back fence rollers. hepco beam should also be moved from in to the out position also to double check this jig setting 5. Use laser against machining center rollers to cast a laser line along the outfeed. Pull the gripper as close as possible to the laser, and mark a vertical line on the gripper where the laser dot falls. Move the gripper to the end of the hepco rail and check if the laser stop still aligns on the vertical line previously marked . If it doesn't , grip pin alignment will need re checking as it is crucial that both of these areas are correct 6 final height adjustment is set by using a 2 meter straight edge through the machining center rollers to the first set of rollers on the outfeed table. Machining center can be adjusted up or down to bring these rollers all onto the same height plain (-1mm maximum) [[R0015028D ZX5 Hepco Beam Alignment Module C]] [[R0015028D ZX5 Hepco Beam Alignment Module C part 2]]
[[R0015028D ZX5 Hepco Beam Alignment Module C part 2]] <br/> - Position Module A infeed table in front of … Position Module A infeed table in front of Module B machining centre Use Back fence of module A and Module B as y axis alignment point Position X axis of Module A frame close to B as shown, approximately 23mm from roller assembly to module B clamp assembly Do not finalise alignment yet, use as rough position markersignment yet, use as rough position markers +
- Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm +
- Recheck all settings requested , As any adjustments can alter previously set positions Check machine level Grip pin positions Once laser alignment has been set +
- Rotate laser level in module B so base is against back fence rollers Cast beam onto vertical pen mark on gripper Adjust machining centre in directions and points shown to correct laser mark if required +
- Rotate the laser so the base is against th … Rotate the laser so the base is against the rear roller fence, and ensure the gripper is at its furthest point of travel away from the saw . Project the laser to the gripper. Adjust Saw module in directions shown to align the laser to the vertical mark on gripper the laser to the vertical mark on gripper +
- Saw module should be raised or lowered to … Saw module should be raised or lowered to align with blue load rollers on saw infeed table Saw module should sit above blue rollers by no more than 1mm Ensure levels previously set are not compromised when adjusting height Double check levels are still correct once height has been adjusted [[R0000571 Fit and Level Cut Tables , Finalise Eject]] [[R0015330 Fit 1st stage Ejector and Level Base]][[R0015330 Fit 1st stage Ejector and Level Base]] +
- Use the indicated points to level the frame. Use cut table indicated as levelling point Level Y and X Axis of saw +
- With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis +
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