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1 Ensure 2 off M8 x 25 sockets are only li … 1 Ensure 2 off M8 x 25 sockets are only lightly tensioned. When fitting dowels spindle plates will need to move slightly to allow alignment to occur 2 Fit 4 off F0000042 8mm x 24mm dowel to each spindle plate. Start all 4 dowels into bores indicated , but do not drive flush 3 Use punch pin to drive dowels to approximately 10mm below spindle plate facepproximately 10mm below spindle plate face +
1 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps in opposing corners 2 Fit M0000025 number ident (number 6) +
1 Remove 2 off M8 x 25 socket cap fitted t … 1 Remove 2 off M8 x 25 socket cap fitted to each spindle plate 2 Fit 6 off M8 x 25 socket cap with adhesive to each spindle plate , do not wind bolt into thread 3 Use drill driver (torque setting 15) with 6mm hex attachment to drive all fasteners home 4 Finalise M8x25 socket caps by hand , and mark as completedocket caps by hand , and mark as completed +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP1-SP2 2 Retrieve pre marked power cable marked 1-2 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP1 and 1 exit to left Ensure SP2 and 2 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 1)5 ident number to spindle plate (number 1) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP2-SP3 2 Retrieve pre marked power cable marked 2-3 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP2 and 2 exit to left Ensure SP3 and 3 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 2)5 ident number to spindle plate (number 2) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP3-SP4 2 Retrieve pre marked power cable marked 3-4 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP3 and 3 exit to left Ensure SP4 and 4 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 3)5 ident number to spindle plate (number 3) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP4-SP5 2 Retrieve pre marked power cable marked 4-5 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP4 and 4 exit to left Ensure SP5 and 5 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 4)5 ident number to spindle plate (number 4) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP5-SP6 2 Retrieve pre marked power cable marked 5-6 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP5 and 5 exit to left Ensure SP6 and 6 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 5)5 ident number to spindle plate (number 5) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP7-SP8 2 Retrieve pre marked power cable marked 7-8 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP7 and 7 exit to left Ensure SP8 and 8 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 7)5 ident number to spindle plate (number 7) +
1 Retrieve pre marked ethercat cable marke … 1 Retrieve pre marked ethercat cable marked SP8-SP1 2 Retrieve pre marked power cable marked 8-1 3 Lay both cables into chamber to the left of previous fitted plate Ensure SP8 and 8 exit to left Ensure SP1 and 1 exit to the right 4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps 5 Fit M0000025 ident number to spindle plate (number 8)5 ident number to spindle plate (number 8) +
1 Segregate cables and 6mm blue pipe as shown 2 Use pre made cable identified as 6 and 7 and lay between 2 points shown +
All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added +
Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not +
Each dowel hole (4 off per spindle plate, … Each dowel hole (4 off per spindle plate, 32 in total) require anti drift dots adding to stop dowel slip in operation. Use a centre punch and hammer, and add centre dot as indicated to slighty swage over top of dowel hole. Repeat this for all dowel holes on spindle platesthis for all dowel holes on spindle plates +
Prepare 2 off D0007777 trunking back plates for fitting Check that a M5 countsunk bolt fits flush in all fixing holes. If M5 countersunk sits above face, rework with Countersink to allow correct fitment +
Repeat step 16 steps to fit backplate 2. Use pictures for orientation +
Trunking back plate 1 is positioned as sho … Trunking back plate 1 is positioned as shown 1 It should be fitted to the centre line of spindle plate 1 and 5, on the rear . (Picture shows fitted above for clarity of orientation only ) 2 Slide back plate between spindle plates and lower trunking, and orientate as above. 3 Remove access cover to gain access to fit M5 x 10 countersunk bolts to fix backplate in position. Rotate ring to access all fastening points . 2 off fastening points will not be accessible at any point and are restricted by the energy chain mounting bracket and chain . These should be left unfixed at these pointsese should be left unfixed at these points +