Voir la source de R0015242 Level and Adjust Roller beds module C and E

{{Tuto Details
|Main_Picture=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112030.png
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|Description=<translate>Details for correct setting of roller bed assemblies</translate>
|Categories=Production
|Difficulty=Hard
|Duration=8
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set 

Standard spanner set 

Engineers level

2mm shim spacer 

2 meter straight edge 


'''<u>Parts Required</u>'''


Installed transfer beam assemblies</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Air Supply</translate>
|Step_Content=<translate>The following steps require air supply to be active on the home line of the roller beds.   Connect air to feed pipe from manifold bank to lift roller assemblies to home position</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Level roller beds</translate>
|Step_Content=<translate>It is vital roller beds are levelled and positioned correctly 


The following steps should be repeated for each and every roller bed assembly</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Cylinder adjustment</translate>
|Step_Content=<translate>Each cylinder assembly will require adjusting to level roller bed correctly</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112416.png
}}
{{Tuto Step
|Step_Title=<translate>Check fasteners</translate>
|Step_Content=<translate>Check fasteners holding roller assembly to frame are tensioned correctly. Not adhesive is required at this stage</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112535.png
}}
{{Tuto Step
|Step_Title=<translate>Position Engineers level</translate>
|Step_Content=<translate>Engineers level should be positioned directly  above  cylinder assembly</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112647.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust cylinder stroke</translate>
|Step_Content=<translate>Wind back cylinder lock nut and apply 1 drop of Loctite 243 to exposed cylinder thread


Adjust cylinder stroke to bring engineers level to level position 


Lock Locking nut in position ,Ensure that 2 spanners are used to hold spherical bearing and cylinder lock nut when tensioning 


Ensure level is not affected on tensioning.  If so, re adjust to correct 


Apply final tension to cylinder lock nuts and mark as finalised</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112836.png
}}
{{Tuto Step
|Step_Title=<translate>Double cylinder roller beds</translate>
|Step_Content=<translate>If a double cylinder roller bed is levelled , it is vital to check the first cylinder again after setting second cylinder level position</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112836.png
}}
{{Tuto Step
|Step_Title=<translate>Repeat</translate>
|Step_Content=<translate>Repeat levelling process for all roller beds on module C and E</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_112030.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check on roller beds</translate>
|Step_Content=<translate>Use a 2 meter straight edge to roll across the top face of all the roller beds when in the up position.


Transition should be smooth and bump free from each roller bed to the next 


Check in both directions of travel</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Height setting</translate>
|Step_Content=<translate>It is vital the roller beds are set at the correct height in relationship to the gripper assembly 


The following steps should be used to correctly set roller bed heights</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Please Note!!</translate>
|Step_Content=<translate>When adjusting height of roller bed assemblies, do not use impact from hammer to adjust . This leads to damage of the small top hat bush within the assembly . adjust height position with fasteners slack , so no force is applied to these bushes</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Position gripper</translate>
|Step_Content=<translate>Gripper should be positioned directly above cylinder to be adjusted</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_114906.png
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}}
{{Tuto Step
|Step_Title=<translate>Gap Setting</translate>
|Step_Content=<translate>Gap requires setting to 2mm between bottom of gripper and top of roller 


Use a 2mm shim to set this distance


To adjust roller bed height, slacken bracket fixings and move bracket on slot</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_114906.png
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|Step_Picture_01=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_115154.png
}}
{{Tuto Step
|Step_Title=<translate>Double cylinder assemblies</translate>
|Step_Content=<translate>Double cylinder assemblies will need additional setting.


Adjust first cylinder position height


Move gripper to second cylinder


Adjust second cylinder position


Move gripper back to first cylinder and check position hasn't altered</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_115505.png
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}}
{{Tuto Step
|Step_Title=<translate>Finalise fixings</translate>
|Step_Content=<translate>Once correct height has been set, adhesive will need individually applying to each fastener 


2 off M8 per bracket require finalising</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_115632.png
}}
{{Tuto Step
|Step_Title=<translate>Repeat above steps</translate>
|Step_Content=<translate>Repeat above steps to set all roller beds on module C and E using the gripper as the datum for each roller bed</translate>
|Step_Picture_00=R0015242_Level_and_Adjust_Roller_beds_module_C_and_E_Screenshot_2023-10-30_115820.png
}}
{{Tuto Step
|Step_Title=<translate>Check transitions</translate>
|Step_Content=<translate>Use a 2 meter straight edge to 'Roll ' along the levelled and set roller bed assemblies


Transition from one roller bed assembly to the next should be smooth with with no jump or drop onto neighbouring roller beds 


If discrepancies are found, double check height and levelling, and if correct report to supervisor</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}