Voir la source de R0015004 Bench Assemble Gripper

{{Tuto Details
|Main_Picture=R0015004_Bench_Assemble_Gripper_Screenshot_2023-10-10_112949.png
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|Description=<translate>Instructions to bench assemble gripper</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''

External circlip pliers 

Standard Hex key set

Standard spanner set 

Reed switch setting box

Hammer 

Standard screwdriver set 

Rule  


'''<u>Parts Required</u>'''

B0001106 x 20

D0015095 x 8

D0015096 x 2

D0015086 x 1

B0000034 x 2

D0015084 x 2

D0015083 x 1

D0015082 x 1

E0000366L x 1

B0001182 x 2

M0001182 x 2

D0015756 x 1

P0001013 x 1

P0001041 x 1

P0001128 x 1

P0001198 x 2

P0001120 x 1

D0015431 x 1

B0000437 x 1

D0015430 x 1

D0015090 x 2 

D0015085 x 1

D0015102 x 2

D0015103 x 2

D0015104 x 2

D0015170 x 2

P0000049 x 1

D0015097 x 2

D0015100 x 2

D0015292 x 1

E0000336 x 1

E0001069 x 1

A0001044 x 4</translate>
}}
{{Materials
|ItemList={{ItemList}}
}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Pen mark all bolts,nuts and fasteners  once finalised</translate>
|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png
}}
{{Tuto Step
|Step_Title=<translate>Fit bushes and bearings</translate>
|Step_Content=<translate>1 Fit bushes B0001106  (20 off) to

8 off D0015095 link bars 

2 off D0015096 link bars


2  Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly</translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_125619.png
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}}
{{Tuto Step
|Step_Title=<translate>check for rework</translate>
|Step_Content=<translate>Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step.  If M4 and M5 holes are not present, rework and record time</translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-08-15_084202.png
}}
{{Tuto Step
|Step_Title=<translate>check fitment of D0015084 shafts</translate>
|Step_Content=<translate>Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar</translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-04-20_160331.png
}}
{{Tuto Step
|Step_Title=<translate>Check strike plate position</translate>
|Step_Content=<translate>When assembling next step, check position of strike plate at indicated point.


No overhang below bottom face of gripper base should be present.</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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}}
{{Tuto Step
|Step_Title=<translate>Quality check !!</translate>
|Step_Content=<translate>Several instances of the following step have been encountered.


Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble load switch plate</translate>
|Step_Content=<translate>1  Use M4 x 6 panhead to attach B0001181 rail to gripper base 

Fit M0001182 spring  to main base 

2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly


Check gap indicated is 4mm</translate>
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{{Tuto Step
|Step_Title=<translate>Fit Sensor</translate>
|Step_Content=<translate>1 Add cable markers to E0001069 cable , Mark as X44 both ends


2 Attach above cable to E0000336L and fit as shown with 1 off supplied lock nut and shakeproof washer on the indicated face


3 Set Sensor position as follows


Press lever fully in direction shown


Adjust sensor to touch rear of profile present lever


Adjust sensor back half a turn


Lock of lock nut to hold position ( Do not over tension )


Check, when lever is pressed fully back, the sensor should be close to the profile present lever but not touching</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fix X44 cable</translate>
|Step_Content=<translate>Use 4 off A0001044 p clips 4 off M4 x 12 socket caps and captivate X44 cable at points shown</translate>
|Step_Picture_00=R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_112238.png
|Step_Picture_01=R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_112254.png
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}}
{{Tuto Step
|Step_Title=<translate>Assemble cylinder P0001120</translate>
|Step_Content=<translate>'''<u>Picture required</u>'''

<br />{{Warning|...When fitting reed switch, ensure grubscrew is removed before fitting location clip}}


Fit air fitting  P0001198 to cylinder


Remove 32mm nut from cylinder and discard


Mount reed switch and band  (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position ,  mark as  X283. Orientate as shown , reed switch should face 

Use switch testing box to set correct position of reed switch  

Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting 

<br /></translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-11-15_083823.png
|Step_Picture_01=R0015004_Bench_Assemble_Gripper_Screenshot_2023-11-15_083814.png
|Step_Picture_02=R0015004_Bench_Assemble_Gripper_Screenshot_2023-11-15_091143.png
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|Step_Picture_03=R0015004_Bench_Assemble_Gripper_Screenshot_2023-12-04_110245.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble grip pin assembly</translate>
|Step_Content=<translate>1  Fit bushes  B0000437 x2 to body D0015431

2  Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 4 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners. Recheck measurement. Tolerance +-0.1mm   

{{Warning|...Ensure loctite 243 and final tension is added to 2 off locking nuts indicated when setting grip nose gap}} 



<br /></translate>
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_134124.png
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{{Tuto Step
|Step_Title=<translate>Mount grip pin assembly to grip slide</translate>
|Step_Content=<translate>Combine parts 

1  Use 2 off 6mm x 20mm dowels to align  ( 1 top and 1 bottom)

2  M8 x 16 socket cap and A form washer

3  M8 x 20 countersink</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble main frame of gripper assembly</translate>
|Step_Content=<translate>Use 2 off D0015085 

1  Assemble as shown using  8 off M8 x 20 socket caps and 4 off M6 x 12 socket caps 


2  Check top and bottom bars are parallel 


3 Check grip slide moves freely up and down</translate>
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{{Tuto Step
|Step_Title=<translate>Fit link bars to assembly</translate>
|Step_Content=<translate>1 Use 2 off D0015103 and 8mm external circlips  (B0000200)  and assemble two off as shown

2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips 

3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown

4 Add remaining link shafts and circlips

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{{Tuto Step
|Step_Title=<translate>Fit Cylinder assembly</translate>
|Step_Content=<translate>Fit assembled cylinder unit to gripper frame

1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut

2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates

3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets</translate>
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{{Tuto Step
|Step_Title=<translate>Add mounting brackets</translate>
|Step_Content=<translate>1  Fix as shown 2 off D0015100 brackets with 4 off M10 x 40 socket caps  

Do not apply adhesive or final tension to these fasteners  


2 Mount Sensor bracket D0015292 with 2 off M5 x 30 socket caps, A form washers and M5 Nyloc nuts. Mount E0000336 as shown using both lock nuts and shake proof washers provided with sensor</translate>
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{{Tuto Status
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