Voir la source de Energy Chain Installation - 2500 Series

{{Tuto Details
|Main_Picture=Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg
|Description=<translate>Installation of the Igus 2500 Energy chain on Stuga machines</translate>
|Categories=Maintenance
}}
<translate>=Introduction=
There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account

*The 2500 type chain from Igus is the correct system for our application. It is a standard type and generally stocked
*Using the 2500.03 type from this range is has a taller yet narrower cross section, but is ample for the application
*A bend radius of 100mm is specified by Beckhoff for the cable, but the decision has been made to reduce down to 55mm. This decision is based on the success / longevity of upgrades done in the field with 55mm radius and the fact that the 100mm bend radius will not fit in all applications. Using the 55mm bend radius allows a "one size fits all" for all Stuga applications
*The chain should be "Openable Outside" to enable a drag-style application on the inner faces
*Cable separators should be added every 10 links to help keep the cables separate and the Beckhoff cable as central as possible
*Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition
*A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air
*The Beckhoff cable should be untwisted before feeding into the energy chain

=Installation Rules=
{| class="wikitable"
|-
|1
|Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the Non-Pivotable brackets part (should be 2030.1PZ and 2PZ) to highlight the potential errors here}}<br />
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|
|-
|2
|Use Cable Separators, two are needed at each location (every 10 links)
Beckhoff cable in centre
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2500 Series Separator.png|align=center|src=/images/thumb/f/f7/Energy_Chain_Installation_-_2500_Series_Separator.png/ia-4f94a708c43a460693904c0a2ab011f9-px-Energy_Chain_Installation_-_2500_Series_Separator.png.png|href=./Fichier:Energy Chain Installation - 2500 Series Separator.png|resource=./Fichier:Energy Chain Installation - 2500 Series Separator.png|caption=|size=300px}}
|
|-
|3
|Untwist the Beckhoff cable before installation
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|
|-
|4
|Fasten the bracket down, NOT the Cable tie comb
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|
|-
|5
|Cable tie all cables and pipes BOTH ends
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|
|-
|6
|Ensure the first two links are reversed on the servo end
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|
|}
{| class="wikitable"
|+Components
!Part No
!Igus Code
!Photo
!Description
!Notes
|-
|A0001113
|[https://www.igus.co.uk/product/series-2500 2500.03.055.0]
|{{#annotatedImageLight:Fichier:Energy Chain 2500.03.055.0.png|0=144px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/a/a0/Energy_Chain_2500.03.055.0.png|href=./Fichier:Energy Chain 2500.03.055.0.png|resource=./Fichier:Energy Chain 2500.03.055.0.png|caption=|size=144px}}
|Energy Chain: Series 2500.03 55mm Bend Radius
|Supplied in metre units
|-
|A0001110
|2030.12PZB
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Moulded.png|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/3/34/Energy_Chain_Installation_-_2500_Series_Moulded.png|href=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|resource=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|caption=|size=200px}}
|Energy Chain Bracket Set '''Non-Pivotable''' With Cable Tie connection
| rowspan="2" |Supplied as a Pair
Flowline and ZX3/4 uses '''NON-PIVOTABLE'''

ZX5 uses '''Pivotable''' type

<br />

{{Warning|...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain}}{{Info|...The 2500 series has a different mounting hole pattern to the existing B15 chain, so the plate that the energy chain is mounted on will need to be redrilled}}<br />
|-
|A0001114
|2030.34PZB
|{{#annotatedImageLight:Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|0=161px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/ee/Energy_Chain_Bracket_Set_Pivotable_2030.34PZB.png|href=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|resource=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|caption=|size=161px}}
|Energy Chain Bracket Set '''Pivotable''' With Cable Tie connection
|-
|A0001112
|[https://uk.rs-online.com/web/p/cable-trunking-accessories/8142118?gb=s 25.1.1]
|{{#annotatedImageLight:Fichier:Energy Chain Separator 25.1.png|0=163px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/f/f2/Energy_Chain_Separator_25.1.png|href=./Fichier:Energy Chain Separator 25.1.png|resource=./Fichier:Energy Chain Separator 25.1.png|caption=|size=163px}}
|Energy Chain Separator for 2500 Chain
|Two separators required every 10 links
|}

=Installation ZX5 - Machining Centre Side=
{| class="wikitable"
|Upgrade PartNo
|R0015143B
|-
|Links
|6.0m -111

6.5m - 116
|-
|Disposal
|Remove the upper "Anti-rise" trays if fitted
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2500 Series Cut Bracket.png|resource=./Fichier:Energy Chain Installation - 2500 Series Cut Bracket.png|caption=|size=300px}}<br />
|-
|Special Notes
|
|-
|Photos
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/4/46/Energy_Chain_Installation_-_2500_Series_ZX5_MH.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|caption=|size=300px}}
|}

=Installation ZX5 - Saw Centre Side=
{| class="wikitable"
|Upgrade PartNo
|R0015144B
|-
|Links
|6.0m - 94

6.5m - 99
|-
|Disposal
|Remove the upper "Anti-rise" trays if fitted
|-
|Special Notes
|Remove anti rise tray and trim taller brackets (see Machining Centre side above)
|-
|Photos
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/e0/Energy_Chain_Installation_-_2500_Series_ZX5_Saw.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|caption=|size=300px}}
|}
=Installation Flowline - Machining Centre Side=
{| class="wikitable"
|Upgrade PartNo
|R0019175B
|-
|Links
|6.0m - 87

6.5m - 92
|-
|Disposal
|Cut down the upper "Anti-rise" trays if fitted or replace with H0006747 and H0006748
|-
|Special Notes
|'''Very important''' to use the Non-Pivot brackets on this machine to ensure the energy chain passes over the datum switch
<br />{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=left|src=https://stuga.dokit.app/images/a/a2/Energy_Chain_Installation_-_2500_Series_Flow_Pivot.png|href=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|resource=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|caption=|size=300px}}<br />
|-
|Photos
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|0=320px|hash=|jsondata=|mediaClass=Image|type=frameless|align=left|src=https://stuga.dokit.app/images/f/f3/Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg|href=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|resource=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|caption=|size=320px}}
|}

=Installation Flowline - Saw Side=
{| class="wikitable"
|Upgrade PartNo
|R0019176B
|-
|Links
|6.0m - 87

6.5m - 92
|-
|Disposal
|Remove the upper "Anti-rise" trays if fitted
|-
|Special Notes
|
|-
|Photos
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/0/0c/Energy_Chain_Installation_-_2500_Series_Mk3_Igus_Saw_1.jpg|href=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|resource=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg|caption=|size=300px}}
|}



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