Modifier Tutorial : ZX5 Installation Procedure 2023 Part 2

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Image principale

Difficulté

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Introduction (facultatif)

Pièces et outils

Tutoriels prérequis

Fichiers

Listez ici les pièces et outils nécessaires pour réaliser ce tutoriel. Pour créer une nouvelle fiche "Pièce" ou "Outil", utilisez ce formulaire.

Étapes

Étape 1

Étape 2

Étape 3

Machining  center is aligned to the outfeed using the following

Grip pin setting jig

Laser level

2 meter straight edge

X axis position is determined by hepco rail travel at full extent and center clamp bar within machining center. The gap here should be approximately 75mm.

Y axis position is determined by the grip pin jig and the machining center backfence rollers. The grip pin jig must be used at 2 points for correct alignment . Infeed datum rollers and v notch datum rollers.

Ensure gripper pins fall freely and centrally into alignment jig when setting.

Only move Machining centre to adjust this position

Height is determined by the datum horizontal rollers in the machining center and the blue rollers on the outfeed table. Out feed rollers and platform  should be less than  1mm below the Machining centre rollers

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#position machining center roughly in place on the end of the outfeed table
#level using previous step
#once the module has been levelled, final levelling of the outfeed x axis can be done , as it uses the machining center as a datum to hold the laser level
{{Warning|...Levels must be extremely accurate in the machining center  +- 1 division for this step to be accurate}}Place laser level in the rear datum roller section of the machining center

Position gripper carriage as close to the laser level as possible

Mark a horizontal line of the carriage plate as a height datum

Move the carriage to above the next section of frame feet and adjust the pair of jacking bolts to adjust line to be on laser level mark

Repeat this step above every pair of frame legs where jacking bolts are{{Warning|...Make sure frame bolts are accurately rotated when adjusting as pairs. If this isn't done, y axis level will be lost and unnecessary strain will be added to frame sections}}These steps will ensure the outfeed is now set on a dead flat plain

4.  Use the pin jig to  adjust the position of the machining center to allow the gripper pins to align with the jig at all points along the back fence rollers. hepco beam should also be moved from in to the out position also to double check this jig setting

5. Use laser against machining center rollers to cast a laser line along the outfeed. Pull the gripper as close as possible to the laser, and mark a vertical line on the gripper where the laser dot falls.

Move the gripper to the end of the hepco rail and check if the laser stop still aligns on the vertical line previously marked . If it doesn't , grip pin alignment will need re  checking as it is crucial that both of these areas are correct

6 final height adjustment is set by using a 2 meter straight edge through the machining center rollers to the first set of rollers on the outfeed table. Machining center can be adjusted up or down to bring these rollers all onto  the same height plain (-1mm maximum)

[[R0015028D ZX5 Hepco Beam Alignment Module C]]

[[R0015028D ZX5 Hepco Beam Alignment Module C part 2]]
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