Voir la source de R0015314 Fit Z Axis Drive components

{{Tuto Details
|Main_Picture=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_093149.png
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|Description=<translate>Assembly and setting details for final Z axis component installation</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set 

Standard spanner set 

Engineers level 300mm 

5mm Carbide drill

150m verniers 


'''<u>Parts Required</u>''' 


A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000344 Circlip 15mm External x 2

B0000400 Circlip 17mm External x 2 

D0001249 Z Axis Chain Offset Plate x 1

D0001271 Z Axis Chain Mounting Plate x 1

D0001927 Intermediate Housing (AM3032) x 1

D0006498 Z Housing Cap x 2

D0007453 Double Cylinder Bracket OH (D8106) x 1

D0007610 Chain Slide x 1

D0007795 Nut Housing x 1

D0007796 Nut Housing - Mirror x 1

D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 

D0008106 Double Cylinder Bracket (D7453) x 1

H0007714 Z Spocket 20 teeth x 2 

R0000963E Bench Assemble Z axis Components x 1

M0001265 blanking bung 17mm x 1

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Attach leadscrew sleeves</translate>
|Step_Content=<translate>Fit  pre assembled leadscrew sleeves to front and rear Z axis 


Bearing fit and solvent if bearing fit is loose 


Captivate with Z housing cap</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102614.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102634.png
}}
{{Tuto Step
|Step_Title=<translate>Fit front leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing 


Insert into frame leadscrew


Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103032.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
}}
{{Tuto Step
|Step_Title=<translate>Fit rear leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing

Insert into frame leadscrew

Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103037.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fix Z axis  leadscrews to sleeve</translate>
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews 


Repeat other side</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit top bearings to leadscrews</translate>
|Step_Content=<translate>Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose . 


Captivate with circlip</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit double cylinder brackets</translate>
|Step_Content=<translate>Fit double cylinder mounts 


Ensure blocks are fitted flush</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102348.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102401.png
}}
{{Tuto Step
|Step_Title=<translate>Loose fit sprockets</translate>
|Step_Content=<translate>Attach sprockets to leadscrews . Do not finalise fasteners</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094312.png
}}
{{Tuto Step
|Step_Title=<translate>Fit chain slide</translate>
|Step_Content=<translate>Fit chain slide to top bar</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094300.png
}}
{{Tuto Step
|Step_Title=<translate>Attach z axis chain</translate>
|Step_Content=<translate>Attach Z axis chain around sprockets 


Ensure chain join clips are facing upwards</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
}}
{{Tuto Step
|Step_Title=<translate>Attach chain tensioners</translate>
|Step_Content=<translate>Attach chain tensioners  to top bar 


Ensure mounting at highest point up (clearance in fixing holes )</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094204.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust sprocket height</translate>
|Step_Content=<translate>Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement 


Use verniers 


Apply final tension to driven side (side with servo motor mounting point)

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104152.png
}}
{{Tuto Step
|Step_Title=<translate>Tension chain</translate>
|Step_Content=<translate>Tension chain by using adjusting grubscrew on tensioners 


Set chain tension to remove slack 


Sam, Can you measure the amount of chain flex once set correctly please</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png
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}}
{{Tuto Step
|Step_Title=<translate>Remove slave side support</translate>
|Step_Content=<translate>Remove slave side bearing support</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fit level to y axis shaft</translate>
|Step_Content=<translate>Fit engineers level to Y axis shaft</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104603.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust slave side</translate>
|Step_Content=<translate>Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose


Adjust to bring shaft level

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Tension sprocket</translate>
|Step_Content=<translate>Check sprocket height is still correct then apply final tension to fixings in sprocket</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
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}}
{{Tuto Step
|Step_Title=<translate>Drill leadscrews</translate>
|Step_Content=<translate>individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew


Repeat for all 4 fixing grubscrews in sprockets</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105003.png
}}
{{Tuto Step
|Step_Title=<translate>Check Z axis movement</translate>
|Step_Content=<translate>Remove 2nd axis support and allow Z axis to move to bottom of movement 


Wind by hand to top travel by rotating leadscrew, then again to bottom

Movement should be smooth and consistent with no tight spots</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Fit servo mount block</translate>
|Step_Content=<translate>Fit servo mount block to driven side 


Ensure access hole is facing rear 


Dry fit fasteners, apply light tension</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102436.png
}}
{{Tuto Step
|Step_Title=<translate>Attach servo motor</translate>
|Step_Content=<translate>Attach servo motor 


Ensure motor is orientated correctly , and servo plug is facing the correct way

Trial fit motor, ensure motor fits into servo mount block easily.  Adjust position of servo mount block if interference is evident 

Once fit is acceptable, finalise fasteners in servo mount block and final fix servo motor in position with bolts 

Add locking grubscrew  to keyway on motor</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_115819.png
}}
{{Tuto Step
|Step_Title=<translate>Fit blanking plug to access hole</translate>
|Step_Content=<translate>Fit M0001265 blanking plug to access hole once servo motor is fitted</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2024-12-18_135519.png
}}
{{Tuto Step
|Step_Title=<translate>Check rotation of leadscrew</translate>
|Step_Content=<translate>Check rotation of leadscrew hasn't been compromised by fitting of servo motor</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Fit support cylinders</translate>
|Step_Content=<translate>Fit support cylinders</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_123950.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_124000.png
}}
{{Tuto Step
|Step_Title=<translate>ecr raised for Z axis chain mounting block</translate>
|Step_Content=<translate>D0001271 requires drilling to suit energy chain mounting bracket 


Also requires 45 degree cut off to clear v notching 


2 off M5 tapped holes for energy chain mounting</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135534.png
}}
{{Tuto Step
|Step_Title=<translate>Fit energy chain mounting point</translate>
|Step_Content=<translate>Fit energy chain mounting point</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094333.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble energy chain</translate>
|Step_Content=<translate>Assemble energy chain at 24 links long plus brackets</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
}}
{{Tuto Step
|Step_Title=<translate>Attach energy chain</translate>
|Step_Content=<translate>Use button heads to attach energy  chain at both points</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_135236.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}