Voir la source de R0015093 Bench Assemble Transfer Beam

{{Tuto Details
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|Description=<translate>Bench assembly details for correct assembly of transfer rails</translate>
|Categories=Production
|Difficulty=Medium
|Duration=5
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard Hex key set 

Standard hand taps 

V rail alignment Jigs 

Drill driver and 4mm hex fitting
'''<u>Parts Required</u>''' 


B0001155 OpenRail 1000mm Long x 32

B0001170 spacer x 320

D0015571 Transfer Arm (2018) x 9


<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check</translate>
|Step_Content=<translate>All bare transfer beams should be visually checked for straightness on the indicated face .


Any discrepancy should be reported</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-11-08_074413.png
}}
{{Tuto Step
|Step_Title=<translate>Transfer beam preparation</translate>
|Step_Content=<translate>1  Remove all protective plastic wrap from D0015571 Transfer Arm (2018) 


2 Tap all holes to clear debris. 


3 Check area shown for sharp edges burrs.  If present, dress down and report as rework.  Use grinder with 'polirico' attachment 


4 Clean with air to remove swarf and debris 


5 Wipe transfer beams  with duck oil on a clean rag</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit V alignment jigs</translate>
|Step_Content=<translate>Fit 4 off alignment jigs as shown, using jig fasteners</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Align spacers</translate>
|Step_Content=<translate>Align 20 off  B0001170 spacer over fixing holes as shown</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095030.png
}}
{{Tuto Step
|Step_Title=<translate>Prepare Rail</translate>
|Step_Content=<translate>Each V  rail contains 2 off  B0001155 OpenRail 1000mm Long


Clean and align 2 off as shown to create One double V rail</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095323.png
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095400.png
|Step_Picture_02=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_095605.png
}}
{{Tuto Step
|Step_Title=<translate>Position Rail</translate>
|Step_Content=<translate>Position assembled rail over spacers as shown.


ensure correct orientation of assembled rail as shown</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_101849.png
|Step_Picture_01=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_102105.png
}}
{{Tuto Step
|Step_Title=<translate>Add Fasteners</translate>
|Step_Content=<translate>1 Use M5 x 25 socket caps and M5 A form washers to fix V rail to beam


2  Ensure V rail is touching jigs and assembled V rails are fully closed .


3  Used pistol drill on torque setting 5 with 4mm bit to drive fasteners into place 


4  Finalise by hand</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135320.png
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jig","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":373,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Repeat for 2nd V rail</translate>
|Step_Content=<translate>Repeat process for second rail on transfer beam</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135629.png
}}
{{Tuto Step
|Step_Title=<translate>Repeat for 7 more transfer beams</translate>
|Step_Content=<translate>Repeat process and assemble 7 more transfer beams following the previous steps</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_135847.png
}}
{{Tuto Step
|Step_Title=<translate>Note</translate>
|Step_Content=<translate>1 transfer beam does not have any V rails attached 



In total     


8 transfer beams to be fitted with 2 V rails per beam


1 transfer beam to be fitted with no V rails</translate>
|Step_Picture_00=R0015093_Bench_Assemble_Transfer_Beam_Screenshot_2023-09-20_140041.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}