Voir la source de R0015037 Bench Assemble SY Assembly

{{Tuto Details
|Main_Picture=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_092251.png
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|Description=<translate>Bench assembly instructions for SY assembly</translate>
|Categories=Production
|Difficulty=Hard
|Duration=6
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


Standard Hex Key set 

Standard Spanner set 

1 Meter straight edge 

Feeler Gauges 


'''<u>Parts Required</u>'''


B0000044 Linear Rail MSB25 260mm Long (AMT) x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple)  x 4

B0000173 blanking cap x 10

B0000234 Straight Grease Nipple M6 ST/ST x 4

B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12

B0001060 Grease Fitting M6x0.75 to Ø4 x 4

B0001061 Grease fitting M6 x 1  to 4mm x 4

B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2

B0001185 Leadscrew nut Igus x 1

C0001005 Stepper Motor AS1050  x 1 

D0005184 Guide Roller x 6

D0005186 Guide Pin Washer x 6

D0015172 Centralise Plate (with SY)  x 1

D0015173 Saw SY Saddle Brace x 1

D0015174 Roller Fence (With SY) x 2

D0015175 Saw Saddle Carriage Block x 2

D0015176 Cylinder Mount Block x 2

D0015178 Z Block x 2

D0015207 Outer Bearing Housing x 1

D0015208 Leadscrew Bearing Block x 1

D0015209 Leadscrew Attachment Bracket x 1

D0015222 SY Grease Manifold x 2

D0015240 Collar Clamp: SY Axis ZX5  x 1

D0015316 Leadscrew Bearing Block Cover x 1

D0015415 Turret Pickup Arm ZX5 x 2

D0015416 Bracket: Turret Stop RH ZX5 x 1

D0015417 Bracket: Turret Stop LH ZX5 x 1

D0015698 Flag Block x 1 

D0015777 Leadscrew SY x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1

H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin  x 6

M0001209 Bracket m8 proximity sensor 90 degree x 1

P0000200 Elbow Adaptor 6mm - M5  x 6

P0001127 Guide cylinder 20 x 30 compact  x 2 

P0001157 Turret Stop: 6 Station Right Handed Somatec x 1

P0001158 Turret Stop: 6 Station Left Handed Somatec x 1

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Fit bearings to rollers</translate>
|Step_Content=<translate>Assemble 6 off D0005184 Guide Roller

Each roller has 2 off B0000245 Needle Bearing fitted

Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards

Use bearing dolly and push bearing down to should within roller body


Apply liberal grease to all bearings within rollers</translate>
|Step_Picture_00=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_083837.png
|Step_Picture_01=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_083849.png
|Step_Picture_02=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_083952.png
}}
{{Tuto Step
|Step_Title=<translate>Fit guide pin washers and Assemble</translate>
|Step_Content=<translate>1 Fit 6 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin

Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt

Repeat for all 6 shafts/washers


2 Fit Rollers to shafts</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Shaft orientation</translate>
|Step_Content=<translate>Dimples in H0005185 Shaft are not used in this application.

When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence</translate>
|Step_Picture_00=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_084713.png
}}
{{Tuto Step
|Step_Title=<translate>Position rollers</translate>
|Step_Content=<translate>1 insert shaft into bore following previous step information

2 Insert 0.125mm/0.005" shim between roller and backfence at indicated point

3 Apply hand pressure to area shown to position shaft correctly

4 fit and finalise M6 x 10 kcp /M6 x 6 kcp   grubscrew to secure shaft

Repeat for all 6 rollers</translate>
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{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Use 1 meter straight edge to check alignment of rollers

Place straight edge against front face of rollers

Use feeler gauges to check

Mis alignment of rollers on the plain indicated

Rotate rollers individually to check for eccentric rotation.

Report any discrepancies above 0.002"/0.05mm to supervisor</translate>
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{{Tuto Step
|Step_Title=<translate>Pre assembly</translate>
|Step_Content=<translate>1 Assemble tie bases onto D0015175 Saw Saddle Carriage Block as shown Drill and tap M4 and fit m4 cable tie bases and secure with M4 x 6 button head as shown 

2 Add fixing point for datum sensor as shown 

3 Rework M0001209 Bracket m8 proximity sensor 90 degree as shown to add 8mm diameter hole</translate>
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{{Tuto Step
|Step_Title=<translate>Pre assembly</translate>
|Step_Content=<translate>Use  D0015222 SY Grease Manifold as jig to drill 2 off M5 tapped holes to secure Add M4 Tapped hole beside to fix a M4 cable tie base 


Assemble each SY grease manifold  with 2 off M6 straight grease nipples and 2 off B0001061 Grease fitting M6 x 1  to 4mm as shown. 


Secure with M5 x 20 socket caps and A form washers</translate>
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|Step_Picture_01=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_112908.png
|Step_Picture_02=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_112700.png
|Step_Picture_03=R0015037_Bench_Assemble_SY_Assembly_Screenshot_2023-09-14_112709.png
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{{Tuto Step
|Step_Title=<translate>Assemble linear rail assembly</translate>
|Step_Content=<translate>1  Degrease B0000046 Slide Base Bearing Block with Fe10. Fit 4 off  B0001060 Grease Fitting M6x0.75  

2 Fit 2 off B0000044 Linear Rail to D0015172 Centralise Plate as shown. Use M6 x 16 socket caps , do apply final tension or adhesive 

3 Fit 4 off B0000046 Slide Base Bearing Block as shown 

4 Fit 2 off D0015175 Saw Saddle Carriage Block, Use M6 x 12 socket caps. Apply final tension and adhesive to these bolts 

5 Fit roller assemblies and fix with M6 x 16 socket caps and A form washers</translate>
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{{Tuto Step
|Step_Title=<translate>Align roller fences</translate>
|Step_Content=<translate>1 Possible Adjustment directions are shown using clearance it the counterbored linear rail holes 


2   Alignment requirement

3   Starting position for alignment, ensure roller fence blocks are pushed against centralise plate 

4 Adjust linear rails to enable both front fence rollers to be aligned correctly 

5 Tolerance of 0.002"/0.05mm to be adhered to. Any discrepancy report to supervisor

6 Finalise M6 x 16 socket caps that hold the position of the B0000044 Linear Rail

7 Add 10 off B0000173 blanking caps to finalise rails. Ensure caps are fitted flush to rail</translate>
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