Voir la source de R0015299 Install Spindle control pipework and fittings

{{Tuto Details
|Main_Picture=Install_Spindle_control_pipework_and_fittings_Screenshot_99.png
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|Description=<translate>Fitting of control pipes and connections</translate>
|Categories=Production
|Difficulty=Hard
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners 

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png
}}
{{Tuto Step
|Step_Title=<translate>Mount Single plunge valves</translate>
|Step_Content=<translate>4 off 


1 Mount pre assembled valve into spindle connection boxes to the left of the single slide spindle assembly  (as viewed from rear) 

2 Use 3 off  M3 x 12 pan heads to secure valve to connection box as shown 

3 Before tightening, add 4 off D0010807  upstand collars to define position of valve mounting

4 Finalise fixing</translate>
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{{Tuto Step
|Step_Title=<translate>Mount Double plunge valves</translate>
|Step_Content=<translate>4 off 

1 Mount double stack of valves into spindle boxes to the left of the double plunge spindle assemblies. (as viewed from rear)

2 Use  3 off M3 x 25 pan heads to secure valve to connection box as shown

3 Before tightening, add 4 off D0010807  upstand collars  to define position of valve mounting

4 Finalise fixing</translate>
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{{Tuto Step
|Step_Title=<translate>Air Feed connections</translate>
|Step_Content=<translate>1 Double  valve connections 


Use compact 6mm tee P0001023 and connect two valves together as picture 

Lay feed pipe over top and mark length,  cut and connect


2 Single valve connections 


Lay feed pipe over valve fitting, mark and cut then connect</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Exhaust line fittings</translate>
|Step_Content=<translate>1 Fit 4 off P0000456 m5 -4mm straight fittings to double plunge connection boxes ( 2 valve boxes)


2 Fit 2 off Poooo456 m5-4mm straight fittings to single plunge connection boxes (1 valve boxes) and 2 off M5 x5 button heads as blanks</translate>
|Step_Picture_00=Install_Spindle_control_pipework_and_fittings_Screenshot_105.png
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{{Tuto Step
|Step_Title=<translate>Exhaust line pipes</translate>
|Step_Content=<translate>1 Use 4mm  black air pipe  to connect lower valve in all connection boxes as shown

2 On double valve boxes overlay second set of pipes to connect exhausts of top valve</translate>
|Step_Picture_00=Install_Spindle_control_pipework_and_fittings_Screenshot_107.png
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{{Tuto Step
|Step_Title=<translate>Cylinder connections</translate>
|Step_Content=<translate>1 Fit P0001091 bulkhead connector to all spindle boxes at position shown, ensuring orientation of bulkhead is the same 

2  Cut 8 pieces of black 6mm air pipe @230mm long and fit as show

3 Add P0001091 bulkhead to double slide connection boxes only as shown

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{{Tuto Step
|Step_Title=<translate>Cylinder connections</translate>
|Step_Content=<translate>1  Prepare 8 off P0001091 bulkheads with a piece of 32mm long 6mm black pipe added and one nut removed

2 Push pipe into cylinder fitting with nuts loose as shown

3 Apply force on fitting towards cylinder and run indicated nut to face to ensure no strain is added to fitting when tightening

4 Spin indicated nut to the connection box face and then tighten nuts</translate>
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{{Tuto Step
|Step_Title=<translate>Cylinder connections</translate>
|Step_Content=<translate>Fit remaining p0001091 bulkhead to double slide connection boxes as shown</translate>
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{{Tuto Step
|Step_Title=<translate>Valve connections</translate>
|Step_Content=<translate>1  Cut 8 off pieces of black air pipe @ 230mm and fit as shown to all connection boxes, noting pipe routing

2 Cut 8 off pieces of black 6mm air pipe @ 190mm and fit as shown to all connection boxes</translate>
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{{Tuto Step
|Step_Title=<translate>Valve connections</translate>
|Step_Content=<translate>1 Cut 4 off pieces of 6mm black airpipe @ 245mm and install in double slide connection boxes as shown, noting pipe routing 

2 Cut 4 off pieces of 6mm black airpipe @ 205mm  and install in double slide connection boxes as shown, noting pipe routing</translate>
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{{Tuto Step
|Step_Title=<translate>Route single slide 300hz</translate>
|Step_Content=<translate>1  Install 300hz cable from single slide spindle as shown  (4 off)

2  Install 300hz cable from double slide spindle as shown  (4 off)</translate>
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{{Tuto Step
|Step_Title=<translate>Loom sensors</translate>
|Step_Content=<translate>1 Loom with spiral wrap as shown sensors from double plunge assembly 

2  Loom with spiral wrap as shown sensors from single plunge assembly</translate>
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{{Tuto Step
|Step_Title=<translate>Connect 4mm air pipes</translate>
|Step_Content=<translate>Fit 2 off  P0001093 stem elbows  as shown then connect 4mm airpipes over length as shown to either  connection ( these will be identified  and tidied later on)


Repeat on remaining 3 double plunge connection boxes

<br /></translate>
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{{Notes}}
{{PageLang
|Language=en
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{{Tuto Status
|Complete=Draft
}}