Voir la source de R0015314 Fit Z Axis Drive components

{{Tuto Details
|Main_Picture=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_093149.png
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|Description=<translate>Assembly and setting details for final Z axis component installation</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set 

Standard spanner set 

Engineers level 300mm 

5mm Carbide drill

150m verniers 


'''<u>Parts Required</u>''' 


A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000344 Circlip 15mm External x 2

B0000400 Circlip 17mm External x 2 

D0001249 Z Axis Chain Offset Plate x 1

D0001271 Z Axis Chain Mounting Plate x 1

D0001927 Intermediate Housing (AM3032) x 1

D0006498 Z Housing Cap x 2

D0007453 Double Cylinder Bracket OH (D8106) x 1

D0007610 Chain Slide x 1

D0007795 Nut Housing x 1

D0007796 Nut Housing - Mirror x 1

D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 

D0008106 Double Cylinder Bracket (D7453) x 1

H0007714 Z Spocket 20 teeth x 2 

R0000963E Bench Assemble Z axis Components x 1

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Attach leadscrew sleeves</translate>
|Step_Content=<translate>Fit  pre assembled leadscrew sleeves to front and rear Z axis 


Bearing fit and solvent if bearing fit is loose 


Captivate with Z housing cap</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102614.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102634.png
}}
{{Tuto Step
|Step_Title=<translate>Fit front leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing 


Insert into frame leadscrew


Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103032.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
}}
{{Tuto Step
|Step_Title=<translate>Fit rear leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing

Insert into frame leadscrew

Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103037.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fix Z axis sleeve to leadscrew</translate>
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews 


Repeat other side</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-416,"top":-913,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.94,"scaleY":1.94,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.61224489795916,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fit top bearings to leadscrews</translate>
|Step_Content=<translate>Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose . 


Captivate with circlip</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit double cylinder brackets</translate>
|Step_Content=<translate>Fit double cylinder mounts 


Ensure blocks are fitted flush</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102348.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102401.png
}}
{{Tuto Step
|Step_Title=<translate>Loose fit sprockets</translate>
|Step_Content=<translate>Attach sprockets to leadscrews . Do not finalise fasteners</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094312.png
}}
{{Tuto Step
|Step_Title=<translate>Fit chain slide</translate>
|Step_Content=<translate>Fit chain slide to top bar</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094300.png
}}
{{Tuto Step
|Step_Title=<translate>Attach z axis chain</translate>
|Step_Content=<translate>Attach Z axis chain around sprockets 


Ensure chain join clips are facing upwards</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
}}
{{Tuto Step
|Step_Title=<translate>Attach chain tensions</translate>
|Step_Content=<translate>Attach chain tensioners  to top bar 


Ensure mounting at highest point up (clearance in fixing holes )</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094204.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust sprocket height</translate>
|Step_Content=<translate>Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement 


Use verniers 


Apply final tension to driven side (side with servo motor mounting point)

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104152.png
}}
{{Tuto Step
|Step_Title=<translate>Tension chain</translate>
|Step_Content=<translate>Tension chain by using adjusting grubscrew on tensioners 


Set chain tension to remove slack 


Sam, Can you measure the amount of chain flex once set correctly please</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png
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}}
{{Tuto Step
|Step_Title=<translate>Remove slave side support</translate>
|Step_Content=<translate>Remove slave side bearing support</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fit level to y axis shaft</translate>
|Step_Content=<translate>Fit engineers level to Y axis shaft</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104603.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust slave side</translate>
|Step_Content=<translate>Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose


Adjust to bring shaft level

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Tension sprocket</translate>
|Step_Content=<translate>Check sprocket height is still correct then apply final tension to fixings in sprocket</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
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}}
{{Tuto Step
|Step_Title=<translate>Drill leadscrews</translate>
|Step_Content=<translate>individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew


Repeat for all 4 fixing grubscrews in sprockets</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105003.png
}}
{{Tuto Step
|Step_Title=<translate>Check Z axis movement</translate>
|Step_Content=<translate>Remove 2nd axis support and allow Z axis to move to bottom of movement 


Wind by hand to top travel by rotating leadscrew</translate>
}}
{{Tuto Step
|Step_Title=<translate>Fit front leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing 


Insert into frame leadscrew


Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103032.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
}}
{{Tuto Step
|Step_Title=<translate>Fit rear leadscrew</translate>
|Step_Content=<translate>Slide onto leadscrew nut Z nut housing

Insert into frame leadscrew

Fit z nut housing to tie beam</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_103037.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fix Z axis sleeve to leadscrew</translate>
|Step_Content=<translate>Align dimples and fix with M8 x 12 kcp grubscrews 


Repeat other side</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-416,"top":-913,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.94,"scaleY":1.94,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.61224489795916,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fit top bearings to leadscrews</translate>
|Step_Content=<translate>Fit 2 off bearings to top of each leadscrew. Use bearing and solvent if loose . 


Captivate with circlip</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-703,"top":-10,"width":893,"height":729,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.63,"scaleY":2.63,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/81/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102520.png","filters":[]}],"height":450.82872928176795,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Fit double cylinder brackets</translate>
|Step_Content=<translate>Fit double cylinder mounts 


Ensure blocks are fitted flush</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102348.png
|Step_Picture_01=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102401.png
}}
{{Tuto Step
|Step_Title=<translate>Loose fit sprockets</translate>
|Step_Content=<translate>Attach sprockets to leadscrews . Do not finalise fasteners</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094312.png
}}
{{Tuto Step
|Step_Title=<translate>Fit chain slide</translate>
|Step_Content=<translate>Fit chain slide to top bar</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094300.png
}}
{{Tuto Step
|Step_Title=<translate>Attach z axis chain</translate>
|Step_Content=<translate>Attach Z axis chain around sprockets 


Ensure chain join clips are facing upwards</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
}}
{{Tuto Step
|Step_Title=<translate>Attach chain tensions</translate>
|Step_Content=<translate>Attach chain tensioners  to top bar 


Ensure mounting at highest point up (clearance in fixing holes )</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094204.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust sprocket height</translate>
|Step_Content=<translate>Measure height of tensioner sprockets from top bar and set drive sprockets to same measurement 


Use verniers 


Apply final tension to driven side (side with servo motor mounting point)

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104152.png
}}
{{Tuto Step
|Step_Title=<translate>Tension chain</translate>
|Step_Content=<translate>Tension chain by using adjusting grubscrew on tensioners 


Set chain tension to remove slack 


Sam, Can you measure the amount of chain flex once set correctly please</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105308.png
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}}
{{Tuto Step
|Step_Title=<translate>Remove slave side support</translate>
|Step_Content=<translate>Remove slave side bearing support</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Fit level to y axis shaft</translate>
|Step_Content=<translate>Fit engineers level to Y axis shaft</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_104603.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust slave side</translate>
|Step_Content=<translate>Adjust slave side relationship between sprocket and leadscrew by rotating leadscrew with sprocket fixings loose


Adjust to bring shaft level

<br /></translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_102600.png
}}
{{Tuto Step
|Step_Title=<translate>Tension sprocket</translate>
|Step_Content=<translate>Check sprocket height is still correct then apply final tension to fixings in sprocket</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-765,"top":-92,"width":1228,"height":742,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.16,"scaleY":1.16,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d4/R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_094235.png","filters":[]}],"height":450,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Drill leadscrews</translate>
|Step_Content=<translate>individually remove fixing grubscrews, dimple leadscrew through sprocket with 5mm carbide drill, clean swarf, apply adhesive and refit grubscrew


Repeat for all 4 fixing grubscrews in sprockets</translate>
|Step_Picture_00=R0015314_Fit_Z_Axis_Drive_components_Screenshot_2023-10-25_105003.png
}}
{{Tuto Step
|Step_Title=<translate>Check Z axis movement</translate>
|Step_Content=<translate>Remove 2nd axis support and allow Z axis to move to bottom of movement 


Wind by hand to top travel by rotating leadscrew</translate>
}}
{{Notes}}
{{PageLang
|SourceLanguage=none
|IsTranslation=0
|Language=en
}}
{{Tuto Status
|Complete=Draft
}}