Voir la source de R0015334 Fit Centralise Front Table

{{Tuto Details
|Main_Picture=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103332.png
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|Description=<translate>Fitting and setting details for Sy assembly and centralise top table</translate>
|Categories=Production
|Difficulty=Hard
|Duration=4
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u> 


Standard hex keyset

1 meter straight edge 

Large parallels 

150mm engineers square 

Engineers level 300mm 


<u>'''Parts Required'''</u> 


H0004543 Gap cover saw finger guard 

R0000562 Bench assemble centralise top table 

R0015037 Bench assemble SY Assembly</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Add  jacking points to frame</translate>
|Step_Content=<translate>Fit 2 off 1/2" x 1" dowels to frame as shown . Ensure dowels are fully seated . Ensure chamfered end of dowel is inserted first 


Secure with 2 off M8 x 12 KCP grubscrews</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_074635.png
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}}
{{Tuto Step
|Step_Title=<translate>Mount R0000562 Bench assemble centralise top table</translate>
|Step_Content=<translate>Attach R0000562 Bench assemble centralise top table as shown  

Use 4 off M8 x 20 socket caps   

Fit assembly at highest position in slots  


Dry fit fasteners, apply medium tension</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075856.png
}}
{{Tuto Step
|Step_Title=<translate>Add height adjustment points</translate>
|Step_Content=<translate>Add 4 off M8 x 20 KCP grubscrews to points shown .


Adjust grubscrews to touch dowels</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075144.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075228.png
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}}
{{Tuto Step
|Step_Title=<translate>Add squareness adjustment points</translate>
|Step_Content=<translate>Fit 4 off M8 x 12 flat bottomed grubscrews to the points shown 


Wind grubscrews to touch frame</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075631.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075637.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075810.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075903.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust position</translate>
|Step_Content=<translate>Set initial position of assembly using engineers level  on the indicated axis 


Use M8 squareness adjusting  grubscrews to set position 


Set both positions level</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081752.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081806.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_081825.png
}}
{{Tuto Step
|Step_Title=<translate>Fit finger Guard</translate>
|Step_Content=<translate>Fit H0004543 Gap cover saw finger guard to assembly  

Use 3 off M5 x 12 socket caps and A form washers  


finalise fasteners</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082051.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082045.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082029.png
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082037.png
}}
{{Tuto Step
|Step_Title=<translate>Mount R0015037 Bench assemble SY Assembly</translate>
|Step_Content=<translate>Mount R0015037 Bench assemble SY Assembly


Use 8 off M6 x 20 socket caps 


Dry fit fasteners</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103332.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082349.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082354.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082404.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust square</translate>
|Step_Content=<translate>Use engineers square to check squareness of front rollers to infeed and outfeed cut tables 


Use adjusting grubscrews to set square accurately

Adjusting grubscrews must be set under tension 

Only adjust 1 off grubscrew in each pair. Do not jack top table frame away from main frame . 1 point of contact must always be present</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082508.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082517.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082523.png
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082529.png
|Step_Picture_05=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_082535.png
}}
{{Tuto Step
|Step_Title=<translate>Please ensure the following step is followed correctly</translate>
|Step_Content=<translate>Please ensure the gap is set correctly between the rollers and the cut tables.


Maximum gap is 2mm 


Ensure gap is even over all rollers when setting</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust Height of Sy assembly</translate>
|Step_Content=<translate>Set height of Sy assembly to cut tables using jacking grubscrews


Release pressure on front 4 off  M8 x 20 socket caps 


Use M8 x 20 grubscrews to adjust height of assembly 


Set to gap of 1.5mm -+ 0.5mm

Ensure assembly sits level/even across all rollers 

Apply final tension with adhesive to front M8 x 20 socket caps</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104600.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083027.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083032.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083037.png
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083043.png
}}
{{Tuto Step
|Step_Title=<translate>Recheck squareness of rollers</translate>
|Step_Content=<translate>Once height has been adjusted, roller squareness must be checked and reset if movement has occurred . Both height and squareness will have to be manipulated together to achieve all settings to requested specification</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Attach saddle brace</translate>
|Step_Content=<translate>Attach saddle brace to assembly using 2 off  M6 x 16 socket caps  2 off  M6 x 20 socket caps all with penny washers 


Incorporate turret brackets at rear fixing point when mounting saddle brace  

Saddle brace has slots for sideways movement. Utilize this to ensure Z turret brackets sit square in position to fences  


Do not apply tension or adhesive to bolts</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_083821.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084147.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084158.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084512.png
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}}
{{Tuto Step
|Step_Title=<translate>Set Parallel to backfences</translate>
|Step_Content=<translate>Use 2 off straight edges against back roller fence 


Add offset shim of 0.002"/0.05mm to driven side 


Set front rollers to touch, using M6 socket caps and counter bore clearance to adjust 


Report if unable to achieve parallel from this movement</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_104847.png
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|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084424.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084254.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084319.png
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|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084609.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Check settings are adjusted, check that Z block operation does not foul cut tables 


To do this move both z blocks by hand to active and home position and check contact is not made with the cut tables</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083751.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-05_083757.png
}}
{{Tuto Step
|Step_Title=<translate>Recheck Settings</translate>
|Step_Content=<translate>Recheck all settings once final adjustment has been made 


Roller squareness to cut tables 


Roller height to cut tables 


Parallel to back fences</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise Fasteners</translate>
|Step_Content=<translate>Remove turret brackets ( required for later step of dowelling)


Individually remove and apply adhesive to all dry fasteners and apply final tension</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_105545.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084744.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084751.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084755.png
}}
{{Tuto Step
|Step_Title=<translate>Recheck settings</translate>
|Step_Content=<translate>Recheck all settings once final adjustment has been made

Roller squareness to cut tables

Roller height to cut tables

Parallel to back fences</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Check adjustment grubscrews</translate>
|Step_Content=<translate>Check that no adjustment grubscrews are loose.  


Any grubscrews that are not required should still have adhesive applied and lightly tensioned to set in position</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_105819.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_084858.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel Saddle brace</translate>
|Step_Content=<translate>Drill4 off dowel points in saddle brace 5.8mm to a depth of 20mm 


Ream to 6mm H7 tolerance 


Use 4 off 6mm x 20 dowels to secure</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_085540.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_085545.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_085550.png
}}
{{Tuto Step
|Step_Title=<translate>Recheck settings</translate>
|Step_Content=<translate>Recheck all settings once dowelled to ensure no movement has occurred</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Amend Turret brackets</translate>
|Step_Content=<translate>Ecr raised 12/12/23 to amend turret bracket D0015416 and D0015417 hole size to 6mm 


Amend hole size by hand to 6mm until</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090230.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit turret stops to brackets</translate>
|Step_Content=<translate>Fit turret assemblies to brackets using 6 off M6 x 16 socket caps and A form washers</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090833.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090921.png
}}
{{Tuto Step
|Step_Title=<translate>Fit turret stops to saddle brace</translate>
|Step_Content=<translate>Fit turret stops to saddle braces as shown. Use existing m6 x 20 socket caps and washers to fix. Align over dowels on rear of saddle brace</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090911.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090916.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_090930.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel lower frame</translate>
|Step_Content=<translate>Drill 4 off holes indicated to 7.8mm through and Ream to 8mm H7


Clean with FE 10 


fit 4 off 8mm x 50mm dowels to fix


Add Loctite 270 to dowels</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091424.png
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091430.png
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091438.png
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091444.png
|Step_Picture_04=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_092101.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel backfence</translate>
|Step_Content=<translate>Drill 2 off back fence dowel points to 7.8mm . Drill to 65mm deep to allow flush fitment of dowel 


Ream to 8mm H7 


Wash out with solvent 


Fit 2 off 8mm x 50mm dowels with Loctite 270</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091802.png
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|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_091757.png
}}
{{Tuto Step
|Step_Title=<translate>Connect Damper and cylinder</translate>
|Step_Content=<translate>1  Connect Cylinder mount block with 2 off M8 x 25 socket caps 


2 Connect Damper using 2 of M6 x 16 socket caps</translate>
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_092210.png
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