Voir la source de R0015316 V notch Final Assembly

{{Tuto Details
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|Description=<translate>Final assembly details</translate>
|Categories=Production
|Difficulty=Hard
|Duration=6
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard Hex key set 

Standard Spanner set 

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)



'''<u>Parts required</u>'''


A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28 

B0000426 Linear Rail MSB25 400mm Long (AMT)  x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket  x 2

D0015169B Cylinder Rod Bracket  x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket  x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block  x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4 

M0001087 Rubber Bump Stop M6 Ø20x24  x2

P0000010 1/8 6mm elbow x 1 

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex  Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8<nowiki>''</nowiki> BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP  x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf  x24mm x  4

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Bearing rails</translate>
|Step_Content=<translate>Fit 4 off B0000426 Linear Rail MSB25 400mm Long as shown


A and B can be finalised with fixings, C and D should be left loose for adjustment later 


Use M6 x 20 and M6 x 16 socket caps at indicated points 


Take care on the following notes as shown 


1  Ensure correct witness faces are used  

2 Correct fasteners are used at correct positions</translate>
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{{Tuto Step
|Step_Title=<translate>Attach Bearing plates</translate>
|Step_Content=<translate>Attach 2 off D0015156 Saw Bearing Plate as shown, using fixings indicated  


Observe following points 


1 Ensure  bearings  are mated correctly to register on bearing block as shown 


2 Use bearing plate with correctly mounted bearings to set position on lower bearing rail. Ensure rail position is set by bearing rail at both ends of travel 


3 Finalise all Fasteners in lower bearing rail , adding adhesive and tension individually 


4 Insert 28 off B0000173 blanking plug to linear rails.  Ensure plugs are fitted accurately flush to top face of rail</translate>
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{{Tuto Step
|Step_Title=<translate>Add Vy datum bracket</translate>
|Step_Content=<translate>1    Fit D0015235 VY Datum Switch Bracket as shown along with D0015251 Safe Sensor Finger


Note.  This assembly always fits to the rear of the v notch assembly (for handing orientation )


2 Set E0000336 sensor as shown. Set to minus 1mm to face of bearing rail


Ensure locking nut for sensor is not over tightened as damage can be caused to sensor</translate>
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|Step_Content=<translate>1  Attach as shown 4 off D0015161 Saw Plate , using 2 off M10 x 30 socket caps and A form washers to fix


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{{Tuto Step
|Step_Title=<translate>Attach motor assemblies</translate>
|Step_Content=<translate>1 Attach 4 off pre build motor supports. Orientate as shown 


2 Fix using 4 off M10 x 40 socket caps and A form washers, and 4 off 8mm x 50 hardened dowels per saw plate</translate>
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{{Tuto Step
|Step_Title=<translate>Attach Saw plates</translate>
|Step_Content=<translate>1  Attach as shown 4 off D0015161 Saw Plate , using 2 off M10 x 30 socket caps and A form washers to fix


2 Ensure indicated faces are set flush</translate>
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{{Tuto Step
|Step_Title=<translate>Attach motor assemblies</translate>
|Step_Content=<translate>1 Attach 4 off pre build motor supports. Orientate as shown 


2 Fix using 4 off M10 x 40 socket caps and A form washers, and 4 off 8mm x 50 hardened dowels per saw plate

3 Fit 4 off E0001185 Elte Saw motor  as shown using 4 off M10 x 50 socket countersunk bolts per motor

4  Ensure motor is set level using engineers level on the indicated axis as shown when fitting motors</translate>
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{{Tuto Step
|Step_Title=<translate>Attach link assembly</translate>
|Step_Content=<translate>1 Use 2 off M12 x 20 socket caps with M12 A form washers and fix where shown


2   Fit lower brackets with  4 off M10 x 60 socket caps 


3 Attach P0001142 Adjustable Damper 150mm stroke  1 off.  Fix with 2 off M8 x 40 socket caps and A form washers to Suit to position damper central . Bolt will also require cutting to ensure correct spacing ( See Scott)


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{{Tuto Step
|Step_Title=<translate>Assemble lift cylinders</translate>
|Step_Content=<translate>Photos required of these steps please


1   Fit 2 off P0001134 Floating Joint M18x1.5 to 2 off P0001133 Cylinder: Ø50 x 500


2 1 off cylinder fit P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP  to nose port , and 1 off P0001140 Pilot Check Valve: 8mm to 1/4" BSP to base port. Fit additional air fitting to check valve  (P0000010?)


3 1 off cylinder fit P0000026 Silencer 1/4 BSP to nose port, and assemble the following components and fit to base port


P0000010 1/8 bsp 6mm elbow x 1 

P0000050 Fitting: Silencer 1/8<nowiki>''</nowiki> BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1</translate>
}}
{{Tuto Step
|Step_Title=<translate>Attach Lift cylinder Reed switches</translate>
|Step_Content=<translate>Attach 2 off P00001144 mounting band, 2 off P0001041 reed switch to cylinder with flow regulation fitted</translate>
}}
{{Tuto Step
|Step_Title=<translate>Attach cylinders</translate>
|Step_Content=<translate>Photos required


1 Attach 2 off D0015168B Balance Cylinder Bracket x 2 as shown. Fix with 8 off M8 x 30 socket caps. 


2 Attach cylinders to brackets using 8 off M8 x 30 socket caps and A form washers 


Cylinder with flow restrictors to be fitted to front of machine, cylinder with quick exhaust to be fitted to rear of machine.


3 Use P0000401 to connect to cylinder check valve and purge to disable check lock and allow movement 


4 Attach cylinders to top mounts (pictures required)


5 Connect air to cylinders to lift V notch assembly to maximum up position


6  Adjust cylinder stroke into floating knuckle and floating knuckle into mount block to achieve measurement indicated of 59mm.  Set both sides to this measurement . Ensure thread is evenly distributed between both components when adjusting  (photo required)</translate>
|Step_Picture_00=R0015316_V_notch_Final_Assembly_Screenshot_2023-09-28_074817.png
|Step_Picture_01=R0015316_V_notch_Final_Assembly_Screenshot_2023-09-28_075047.png
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}}
{{Tuto Step
|Step_Title=<translate>Add Hard Stops</translate>
|Step_Content=<translate>Pictures required


Assemble 2 off M0001087 Rubber Bump Stop M6 Ø20x24 with D0015440 Spacer: Ø12.7 x 36, M6 tap thru adding M6 nut for locking 


With v notch assembly lowered, Fit assembled bump stops to positions shown 


Attach with M6 x 35 socket caps and M6 heavy washer


Set to shown measurement of 65mm</translate>
|Step_Picture_00=R0015316_V_notch_Final_Assembly_Screenshot_2023-09-28_082009.png
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{{Tuto Step
|Step_Title=<translate>Fit VY drive motor assembly</translate>
|Step_Content=<translate>Attach assembly as shown 


Secure using 4 off M8 x 30 socket caps With A form washers at point A

Secure Point B with 2 off M8 x 25 socket caps and A form washers


Correct alignment Check .


Alignment between leadscrew nut and mounting block are vital. To check alignment , remove fasteners holding leadscrew nut in place, and wind out nut from housing .  Check in multiple positions on axis that leadscrew nut enters block correctly and is inline with the bore</translate>
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