Voir la source de R0015312 Finalise V Notch Subframe

{{Tuto Details
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|Description=<translate>Alignment criteria for v notch sub frame</translate>
|Categories=Production
|Difficulty=Hard
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>


2 off 2 meter straight edge

1 meter straight edge 

Engineers level 

Engineers 12" square 

Feeler gauges

Standard hex key set 

Standard HSS drill set

Standard tap set 

Clamp blocks 

600m steel rule

Vernier 

300mm parallels 

1" parallels 


<u>'''Parts required'''</u> 


R0015310 install v notch subframe</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Set Top mount Parallel</translate>
|Step_Content=<translate>Set top beam mount parallel to ring subframe 


1  Measure indicated points both sides 


2 Adjust in directions shown to set both measurements to match . release M12 fasteners indicated and adjust using clearance in holes 


Take note of measurement set to.  Accuracy of  +- 0.25mm</translate>
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{{Tuto Step
|Step_Title=<translate>Measure offset</translate>
|Step_Content=<translate>Measure distance from shaft to front face of beam mount as shown using vernier


Check both sides are consistent


Calculate new measurement by adding step 2 measurement to vernier measurement 


for example   30.7mm  (vernier measurement0+ 469.5mm (parallel set measurement)  = 500.2mm


500.2mm will be the bottom shaft position measurement</translate>
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{{Tuto Step
|Step_Title=<translate>Adjust bottom mount</translate>
|Step_Content=<translate>Using step 3 calculation,  set lower position to measurement obtained 


1  Position 2 off small parallels and 1 off large parallel as shown 


2  Take indicated measurement 


3 Move lower beam mount to achieve correct measurement 


4 Ensure 4 off M10 flat bottomed grub screws are touching main frame and hold position with G clamp and support blocks 


Repeat for opposite side ,  double check all measurements when adjustment is carried out , until both measurements are exactly set to calculated measurement   (tolerance +- 0.25mm )

<br /></translate>
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|Step_Title=<translate>Level Lower mount</translate>
|Step_Content=<translate>1 Level lower mount Y Axis as shown, using 1 meter straight edge and engineers level.  Adjust using lower side M10 grubscrews


2 Level x axis of indicated blocks as shown. Use 2 small parallels and engineers level . Use M10 Grubscrews and M16 bolt beneath to adjust level


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{{Tuto Step
|Step_Title=<translate>Finalise Fasteners</translate>
|Step_Content=<translate>Finalise the following fasteners 


1 Ensure 8 off grubscrews that hold vertical shaft position are swapped for M8 x 16 kcp grubscrews , glued and tightened 


2 Ensure 8 off  M16 bolts are glued and tightened</translate>
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{{Tuto Step
|Step_Title=<translate>Adjust Vertical</translate>
|Step_Content=<translate>Use shaft setting block to check level of vertical shafts 


1  Attach setting block to 1 off outside shaft as shown 


2 Adjust lower beam molunt in direction shown to set level 


3 Move setting block to other outer shaft and recheck level. Any discrepancy should be equalised between shafts</translate>
|Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093519.png
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{{Tuto Step
|Step_Title=<translate>Double Check</translate>
|Step_Content=<translate>Double check all previous levelling and measurements to confirm all criteria has been met</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Squareness Check</translate>
|Step_Content=<translate>V notch sub frame must be square clamps. 


To check this 


1  Use 2 meter straight edge against datum rollers as shown 


2 Use 2 meter straight edge to align over front face of 4 vertical subframe shafts. Hold in position with 2 quick clamps 


3 Use engineers square to check squareness. If this check shows any discrepancy, Recheck all previous settings to identify fault area</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Sign off</translate>
|Step_Content=<translate>Quality check required at this stage from supervisor</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Final fixings</translate>
|Step_Content=<translate>1   Drill and Tap M12 and fit 2 off M12 x 25 socket caps per side ( 4 off in total ) in lower beam mount


2 Drill 8mm hole and add 8mm spiral pin as shown ( 1 per side ) in lower beam mount 

3 Drill 8mm hole and add 8mm spiral pin as shown ( 1 per side ) in upper beam mount</translate>
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{{Tuto Step
|Step_Title=<translate>Add Thread lock</translate>
|Step_Content=<translate>Add Loctite 290 to all adjustment grubscrews used 


16 off m10 x 12

Add Loctite 243 to M12 socket caps  8 off</translate>
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