Voir la source de R0015311 Install and Align Datum rollers

{{Tuto Details
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|Description=<translate>Fitting and alignment details</translate>
|Categories=Production
|Difficulty=Hard
|Duration=4
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools required</u>''' 


Standard hex key set 

2 meter straight edge 

1 meter straight edge 

12" engineers level

12" inch engineers square 

Feeler gauge set 


'''<u>Parts Required</u>''' 



R0015297 Mount V Notch Datum rollers</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Level Infeed datum rollers</translate>
|Step_Content=<translate>1  Level On X axis using engineers level and adjusting grubscrews in indicated areas


2 Level from Rollers at indicated point.  Adjust previous level points evenly  to adjust level reading on rollers


3 Remove Middle roller and top blower 


4 Use 300mm parallels to span rollers and engineers level to check and adjust Y axis level of rollers</translate>
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{{Tuto Step
|Step_Title=<translate>Level V notch datum rollers</translate>
|Step_Content=<translate>1 Level Y axis with engineers level and 300mm parallels.


2   Adjust using M8 flat bottom jacking grubscrews 


3 Check and adjust X axis level</translate>
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{{Tuto Step
|Step_Title=<translate>Level between rollers</translate>
|Step_Content=<translate>1  Use a 2 meter straight edge to span between rollers A and B 


2 Use engineers level on straight edge to identify if either A or B is the low point 


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{{Tuto Step
|Step_Title=<translate>Check alignment and levels</translate>
|Step_Content=<translate>1  Check all levels again after adjusting rollers A and B


2 Use 2 meter straight edge and feeler gauges to check alignment of rollers and cut table 



Adhere to tolerance of - 0.002"</translate>
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{{Tuto Step
|Step_Title=<translate>Adjust Roller C</translate>
|Step_Content=<translate>Span from roller A to B with 2 meter straight edge 


Identify if roller C is high or low 


If high, increase height of  rollers A and B and re set levels 


If low, follow next step for subframe adjustment</translate>
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{{Tuto Step
|Step_Title=<translate>Subframe adjustment</translate>
|Step_Content=<translate>This step is required is centre rollers C require lifting 


1 Release lock nut on plate 2 off


2 Release M8 grubscrew 2 off


3 Release M12 socket caps 4  off


4 Adjust in equal turns M10 jacking grubscrews


Re level and tighten subframe</translate>
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{{Tuto Step
|Step_Title=<translate>Backfence roller alignment</translate>
|Step_Content=<translate>1  Remove roller from clamp C as shown 


2   Use 2 meter straight edge as shown, pushed against roller A and C 


3 Ensure Rollers B are moved away from straight edge 

<br /></translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132334.png
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}}
{{Tuto Step
|Step_Title=<translate>Squareness Check</translate>
|Step_Content=<translate>1  Use 1 meter straight edge as shown, and hold in position against z axis support blocks 


2 Check as shown with engineers square to asses squareness of sub frame to clamps</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132856.png
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}}
{{Tuto Step
|Step_Title=<translate>Adjusting squareness</translate>
|Step_Content=<translate>To adjust squareness, indicated bar must be adjusted 


Always ensure when adjusting that the following is observed

<br />

* Indicated bar must not protrude Exterior face of main frame 
* One side of bar must always remain flush with main frame</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Confirm squareness</translate>
|Step_Content=<translate>Squareness of datum faces to sub frame must be set with no tolerance.  


Perfect squareness should be achieved</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134759.png
|Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134815.png
}}
{{Tuto Step
|Step_Title=<translate>Cut tables</translate>
|Step_Content=<translate>Cut tables must be fitted during this alignment. This will ensure cut tables are accurately set and  and any dicrepancies will be identified at this stage .


Please ensure all tolerances of maximum 0.002"/0.05 mm is adhered to all times on set up</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Recheck levels and alignment</translate>
|Step_Content=<translate>Recheck all levels and alignment of rollers in all aspects once squareness setting has been performed. These settings are possible to change after front bar has been adjusted</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132114.png
|Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132133.png
|Step_Picture_02=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132150.png
}}
{{Tuto Step
|Step_Title=<translate>Align datum B rollers</translate>
|Step_Content=<translate>Datum rollers B can now be aligned using A and C as the Datum 


With the 2 meter straight edge against A and C, adjust B to alignment is achieved on back fences 


Check with 0.002"  feeler gauge on all rollers when setting</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_135340.png
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}}
{{Tuto Step
|Step_Title=<translate>Recheck squareness</translate>
|Step_Content=<translate>Squareness must be rechecked once Datum rollers B have been aligned , using the same check as step 9</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134815.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise Datum C</translate>
|Step_Content=<translate>Datum C now requires roller refitting and repositioning 


1  Refit roller 


2 Slacken 2 off M6 fasteners  that hold Roller assembly C in place 


3 Ensure straight edge is firmly against roller assemblies A and B 


4 Position and Tighten Roller assembly C to align with 2 meter straight edge 


5 Check with 0.002" feeler gauge that all rollers are aligned and in tolerance</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140055.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Ensure once set, all levels and alignment covered in this procedure, as double checked and confirmed as correct 


Supervisor sign off required</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel front bar</translate>
|Step_Content=<translate>Front Bar indicated requires doweling in position 


1  Drill 9.5mm to a depth of 25mm into steel support tab at the 2 indicated points 


2 Open holes to 10mm diameter 


3 Insert 2 off 10mm x 60mm spiral pins to fix position . Ensure dowel is sitting equally between clamp bar and steel support</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140701.png
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|Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140627.png
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}}
{{Tuto Step
|Step_Title=<translate>Refit Datum A roller and blower</translate>
|Step_Content=<translate>Once dowelling and sign off is complete, remove roller and blower from datum A should be refitted and fasteners finalised .</translate>
|Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2024-03-13_113217.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}