Voir la source de R0015305 Install Wiring loom for Rotary loom

{{Tuto Details
|Main_Picture=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_100309.png
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|Description=<translate>installation of wiring loom and captivating spindle bases</translate>
|Categories=Production
|Difficulty=Hard
|Duration=4
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set

Ball pein hammer

6mm drift/punch

Drill driver

6mm hex drill attachment 

Small g clamp 50-100m

Suport block

Stubby 4mm hex key



<u>'''Parts Required'''</u>


D00000291 spindle plate x 8

M0000025 Ident numbers 

D0007703 r stop pin 

D0007990 cylinder anchor

D0007611 infill plate x 4

D0001176 Infill plate x 4

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate></translate>
|Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated 

All bolts to be pen marked once adhesive applied and correct tension added</translate>
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2023-05-31_084239.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check</translate>
|Step_Content=<translate>Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not  

<br /></translate>
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}}
{{Tuto Step
|Step_Title=<translate>Start Wiring loom installation</translate>
|Step_Content=<translate>Wiring loom is started at position 6 as indicated by picture 


1  Green and yellow Ethercat system cables route left to connection box 6 


2 300 hz power cable and earth cable route to the right to connection box 7


3  Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image

4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .

5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown 

6 Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Quality check power routing</translate>
|Step_Content=<translate>Pre made power cables (ethercat power ) should be double checked for correct routing and orientation 


Each spindle loom should contain one female and one male plug . 


Check this is the case once loom is installed</translate>
|Step_Picture_00=R0015305_Install_Wiring_loom_for_Rotary_loom_Screenshot_2024-01-29_092427.png
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loom should have one male and female plug connection for black power cables ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":511,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Spindle 6 to 5 connections</translate>
|Step_Content=<translate>From pre made cables, identify the following 


24v power cable marked as 6 and 5

Green ethercat cable marked as 6 out - 5 in 


1 Install 24v power cable as shown 


2 Install green ethercat cable as shown 


3 Install 300 hz power cable as shown 


4 Attach next D0000291 plate as step 3 


5  Fit M0000025 number ident

<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 5 to 4 connections</translate>
|Step_Content=<translate>24v power cable marked as 5 and 4

Green ethercat cable marked as 5 out - 4 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 4 to 3 connections</translate>
|Step_Content=<translate>24v power cable marked as 4 and 3


Green ethercat cable marked as 4 out - 3 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 3 to 2 connections</translate>
|Step_Content=<translate>24v power cable marked as 3 and 2


Green ethercat cable marked as 3 out - 2 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 2 to 1 Connections</translate>
|Step_Content=<translate>24v power cable marked as 2 and 1


Green ethercat cable marked as 2 out - 1 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 1 to 8 connections</translate>
|Step_Content=<translate>24v power cable marked as 1 and 8


Green ethercat cable marked as 1 out - 8 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Spindle 8 to 7 connections</translate>
|Step_Content=<translate>24v power cable marked as 8 and 7


Green ethercat cable marked as 8 out - 7 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5  5  Fit M0000025 number ident</translate>
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{{Tuto Step
|Step_Title=<translate>Fit assembled R axis stop R0000713E</translate>
|Step_Content=<translate>1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers 

<br />{{Idea|...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible}}



<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Dowel D0000291 plates in position</translate>
|Step_Content=<translate>Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole</translate>
|Step_Picture_00=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_115001.png
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{{Tuto Step
|Step_Title=<translate>Add fixings</translate>
|Step_Content=<translate>1 Remove 2 off m8 x 25mm cap heads from each spindle plate

2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing 

3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14

4 Methodically apply final tension to bolt by hand and mark as complete</translate>
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{{Tuto Step
|Step_Title=<translate>Add Spindle infill plates</translate>
|Step_Content=<translate>Add D0007611 infill plates to spindle plates 1,3,5 and 7

Add D0001176 infill plates to spindles 2,4,6 and 8


1 Place spindle infill plate in position threading through exiting cables

2 Place support block and small g clamp at position shown 

3 Fit quick clamp to pin infill plate to ring base 

4 Fit 3 off M5 x 20 socket caps With M5 A form washers to attach plate . Use a reduced length 4mm key for this 


Repeat for all eight spindle plates

<br /></translate>
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