Voir la source de R0015298 Bench Assemble V notch Clamps

{{Tuto Details
|Main_Picture=R0015298_Bench_Assemble_V_notch_Clamps_Screenshot_2023-09-19_084439.png
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|Description=<translate>Assembly instructions for Clamp components</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


Standard Hex key set 

Standard Spanner set 

External circlip pliers 


'''<u>Parts Required</u>''' 


B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8

B0001176 Washer  : bearing shim  x  9

D0001313 Datum Roller (Radial Bearing)  x 2

D0010060 Roller Shaft Ø20 x 37.5 x 3

D0010061 Datum Roller Ø40 x 20 x 3

D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2

D0010066 Infeed Roller Connector x 1

D0010545 Infeed Roller Mount x 2

D0010546 Infeed Roller Attachment  x 1

D0015211 Outfeed Clamp Upright x 2

D0015212 Top Clamp Mounting Plate x 1

D0015213 Side Clamp Mounting Block x 1

D0015221 Outfeed Roller Bed Mounting Plate x 1

D0015241 Outfeed Side Clamp Mounting Block x 1

D0015242 Outfeed Front Fence x 1 

D0015243 Outfeed Top Clamp Plate x 1

D0015244 Outfeed Top Clamp Mounting Plate x 1

D0015245 Outfeed Top Clamp Leg x 2

D0015246 Centre Side Clamp Roller Block x 1

M00001004 Endcap 40 x 40 black x 2

M0001006 Threaded insert M14-M8 30 long x 4

M0001017 Endcap 80x40 Black  x 2

P0000010 6mm elbow x 4

P0001045 Guide cylinder 25 x 150   x  2

P0001132 Cylinder 32x 175 guided x 2

P0001198 Fitting: Speed controller 1/8" x 6mm Elbow   x 4 

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Check length of D0015245</translate>
|Step_Content=<translate>Ecr raised 02/08/23 to adjust length of D0015245 Outfeed Top Clamp Leg x 2


Check length of part is 365mm long, if not rework to correct length</translate>
|Step_Picture_00=014-warning.png
|Step_Picture_01=R0015298_Bench_Assemble_V_notch_Clamps_Screenshot_2023-08-02_090546.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble V notch top  clamp  mount assembly assembly</translate>
|Step_Content=<translate>{{Warning|...~Take care with orientation of base and top legs. See picture for clarification}}



1  Fit 4 off threaded inserts to  D0015245 Outfeed Top Clamp Leg x 2  Secure with Loctite 270 stud lock


2   Attach  D0015221 Outfeed Roller Bed Mounting Plate x 1 using Appropriate  4 off M8 socket caps  ( This bolt length can vary due to tapped hole depth in part D0015245) only apply light pressure


3  Attach  D0015244 Outfeed Top Clamp Mounting Plate in the position shown.  Use M8 x 16 socket caps , Heavy M8 washers and D nuts to fix. Only apply  light tension , this part will set the correct pitch of the 2 top clamp legs 


4  Apply final tension to top clamp legs ( 4 off M8 )


5 Slide D0015244 to position shown and apply light pressure to fixings 


6 Insert endcaps M0001017 Endcap 80x40 Black  x 2</translate>
|Step_Picture_00=R0015298_Bench_Assemble_V_notch_Clamps_Screenshot_2023-09-19_084617.png
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{{Tuto Step
|Step_Title=<translate>Assemble and fit v notch top clamp cylinder</translate>
|Step_Content=<translate>1   Attach 2 off P0000010 Fitting:  6mm Elbow  to  P0001132 Cylinder 32x 175 guided. Ensure indicated air ports are used 


2  Attach D0015243 Outfeed Top Clamp Plate using 4 off M8 x 16 socket caps 


3 Attach the frame using 4 off M8 x 25 socket caps and Heavy M8 washers</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble V notch side clamp</translate>
|Step_Content=<translate>1 Fit 2 off P0001198 Fitting: Speed controller 1/8" x 6mm Elbow to P0001045 Guide cylinder 25 x 150 using indicated ports 


2 Attach Side clamp bar as shown using 4 off M6 x 25 socket caps 


3 Attach cylinder to D0015241 Outfeed Side Clamp Mounting Block using 2 off M5 x 50 socket caps 

<br />{{Warning|...Check for Rework . Ecr raised to increase depth of M5 tapped holes indicated.Should be 20mm deep.  Rework if not to sufficient depth for listed fixings}}<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Assemble top clamp roller</translate>
|Step_Content=<translate>1 Attach D0010545 Infeed Roller Mount to D0010066 Infeed Roller Connector using 2 off  M6 x 16 socket caps . Ensure indicated faces are set flush


2 Insert 2 off D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller and fit 2 off 20mm external circlip 


3 Add 4 off B0001176 Washer  : bearing shim (2 per shaft ) as shown 


4 Fit 4 off  B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) into 2 off D0001313 Datum Roller (Radial Bearing) . Ensure bearing fit is correct . If tight, inspect part and drawing, if loose check drawing and if in tolerance use solvent to degrease and bearing fit 570 to secure into bore 


5 Fit rollers to shafts as shown . Correct fit must be achieved onto shafts . Use bearing fit and solvent to degrease  if fit is loose and inner bearing rotates on shaft</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble top clamp roller</translate>
|Step_Content=<translate>(Combined with step above as to much detail for one step . Limit to photos)


1 Add 1 off  B0001176 Washer  : bearing shim to each shaft  as shown


2 Fit  D0010545 Infeed Roller Mount and secure with 2 off M6 x 16 socket caps. Ensure faces as previous stated are set flush 


3  Fit 2 off 20mm external circlips 


4 Attach to cylinder as shown using 4 off M6 x 16 socket caps</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Assemble frame</translate>
|Step_Content=<translate>1 Assemble 2 off D0015211 Outfeed Clamp Upright onto D0015212 Top Clamp Mounting Plate using 6 off  M6 D nuts and 6 off M6 x 20 Socket counter sunks. Do not finalise bolts or add adhesive


2 Fit 2 off M00001004 Endcap 40 x 40 black</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble outfeed side clamp</translate>
|Step_Content=<translate>Check fixing holes in D0015213 . Ecr raised 02/08/23 to amend hole depth of 4mm and m5 holes . If holes indicated are not 20mm deep, rework and log rework time</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble rollers</translate>
|Step_Content=<translate>1 Fit 6 off  B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) into 3 0ff D0010061 Datum Roller Ø40 x 20  . Ensure correct fit is observed and remedied accordingly using previous stated steps 


2 Fit 3 off 20mm external circlips to 3 off D0010060 Roller Shaft Ø20 x 37.5


3 Fit shaft to roller assembly , ensuring correct fit between shaft and bearing is achieved 


4 Fit 1 off B0001176 Washer  : bearing shim to each roller as shown</translate>
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{{Tuto Step
|Step_Title=<translate>Attach to cylinder</translate>
|Step_Content=<translate>1 Attach D0015246 Centre Side Clamp Roller Block to cylinder P0001045 Guide cylinder 25 x 150 as shown using 2 off  M6 x 16 socket caps 


2 Attach rollers to mount and secure with 3 off M6 x 10 kcp grub screws


3 Fit 2 off P0001198 Fitting: Speed controller 1/8" x 6mm Elbow  to cylinder as shown</translate>
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{{Tuto Step
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|Step_Content=<translate>1 Fit 2 off 4mm x 20 roll/spiral pins to indicated holes 


2 Attach D0015213 Side Clamp Mounting Block using added 4mm pins to align 


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