Voir la source de R0015292 Install Cylinder Rails and Align

{{Tuto Details
|Main_Picture=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_081130.png
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|Description=<translate>Details for mounting cylinder rails to transfer beams</translate>
|Categories=Production
|Difficulty=Medium
|Duration=6
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>


Standard spanner set 

Standard hex key set  

Tape measure  

Wire line   

Pneumatic cylinder setting jig   


<u>'''Parts Required'''</u> 


R0015288  Bench Assemble Transfer slid units and cylinder rails 

R0015093 Bench Assemble Transfer Beam</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Position pre built cylinder rails</translate>
|Step_Content=<translate>Position Cylinder rail  onto transfer beam as shown</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082627.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust delrin wheels front</translate>
|Step_Content=<translate>Remove safety bolt stop from cylinder rails   

Adjust delrin wheels on section shown 


Ensure to use [[Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly 

<br />{{Warning|...Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082956.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust Delrin wheels Rear</translate>
|Step_Content=<translate>Adjust delrin wheels on section shown


Ensure to use [[Spécial:AjouterDonnées/Tutorial/Setting Delrin Transfer Table Wheel Tension|Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly 

<br />{{Warning|......Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_083259.png
}}
{{Tuto Step
|Step_Title=<translate>Check all fasteners</translate>
|Step_Content=<translate>Check all fasteners are correctly tensioned 


Ensure all delrin wheels are correctly set and all fasteners on delrin wheels  are tensioned to final tension</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Check movement</translate>
|Step_Content=<translate>Ensure cylinder rail is free moving along transfer beam</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Cylinder heights checked on all areas</translate>
|Step_Content=<translate>All cylinders should be checked for correct height position in regards to top face of transfer arms 


All cylinders should be below the top face of the transfer arm,  

 {{Warning|...Please check all cylinders including crank C and E as well as the fitted transfer cylinder rails}} 


Check with 2 meter straight edge over tops of transfer arms</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080035.png
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{{Tuto Step
|Step_Title=<translate>Set rack meshing</translate>
|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion

It is vital that the correct drive meshing is achieved.

Complete the following steps to mesh pinion and drive correctly</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
}}
{{Tuto Step
|Step_Title=<translate>Check for clearance</translate>
|Step_Content=<translate>Once drive racks have been set, it is vital to check that no interference between rack and arm is present. Move racks along full length of travel and check for any fouling</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Caution</translate>
|Step_Content=<translate><br />{{Warning|...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned}}</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Start setup on Cylinder rail 1</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
}}
{{Tuto Step
|Step_Title=<translate>Set rack mesh 1</translate>
|Step_Content=<translate>1 Slide drive pinion away from rack , this pinion shou. be loose and free moving 


2 Move cylinder rail to position shown 


3 Slide Pinion into position under drive rack 


4 Adjust Backlash between rack and pinion to give no more than 1mm movement</translate>
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{{Tuto Step
|Step_Title=<translate>Align Cylinders to Hepco</translate>
|Step_Content=<translate>Set cylinder rails to hepco rail by completing the following steps 


1  Set  cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement  


2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust</translate>
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{{Tuto Step
|Step_Title=<translate>Attach pneumatic jig</translate>
|Step_Content=<translate>Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
}}
{{Tuto Step
|Step_Title=<translate>Set wire line</translate>
|Step_Content=<translate>Set wire line between set cylinders 1 and 8</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust cylinder rails 2-7</translate>
|Step_Content=<translate>Using the same method, position the remaining cylinder assemblies to the wire line</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Double check setting by measuring from cylinder piston  to hepco rail on each cylinder assembly 


All measurements should be the same -+ 0.5mm</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise drive pinions</translate>
|Step_Content=<translate>Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png
}}
{{Tuto Step
|Step_Title=<translate>Add Hard stops</translate>
|Step_Content=<translate>Fit hard stop assemblies once alignment is set


Fasteners and size required</translate>
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165122.png
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}}
{{Tuto Step
|Step_Title=<translate>Delrin wheel Quality check</translate>
|Step_Content=<translate>Once all settings have been set, Delrin wheel tension should be rechecked before final sign off


All delrin wheels should be set and be able to be stopped from rotating when held with light finger pressure.  .  Ensure all delrin wheels are checked on transfer assembly to ensure correct setting</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Quality sign off</translate>
|Step_Content=<translate>Sign off Required for all alignment settings</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Quality sign off</translate>
|Step_Content=<translate>Sign off Required for all alignment settings</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
}}
{{Tuto Step
|Step_Title=<translate>Warning</translate>
|Step_Content=<translate>The next step is vital. Please ensure this is not missed again</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}