Voir la source de R0015255 Mount Assemblies to Main Frame

{{Tuto Details
|Main_Picture=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-08-16_144918.png
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|Description=<translate>Instructions to mount pre built assemblies to main frame</translate>
|Categories=Production
|Difficulty=Medium
|Duration=8
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


Standard Hex key set 

Standard spanner set 

300 mm rule 

1000mm rule 



'''<u>Parts Required</u>'''


D0015291 Datum Flag x 1

D0015717  Energy Chain Angle Bracket Lower x 5

D0015718  Energy Chain Angle Bracket Upper x 5

D0015720 Carriage Bracket x 1

D0015721 Energy Chain Tray Deep Long x 2

D0015722 Energy Chain Tray Shallow Long x 1

D0015861 Energy Chain Cable Support  x 1 

R0015007 Bench Assemble Roller Tables

R0015096 Bench Assemble Transfer Drive Assembly

R0015251 Bench Assemble X axis components  and energy chain

R0015004 Bench Assemble Gripper</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Mount pre built  R0015007 Bench Assemble Roller Tables</translate>
|Step_Content=<translate>Mount roller beds as indicated , using M8 x 25 socket caps and heavy M8 washers. 


Do not apply adhesive to fasteners and only apply holding tension to fasteners</translate>
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{{Tuto Step
|Step_Title=<translate>Mount pre built  R0015004 Bench Assemble Gripper</translate>
|Step_Content=<translate>1  Mount Gripper assembly to carriage using  2 off M8 x 35 socket caps 2 off Mi8 x 25 socket caps and heavy M8 washers 


2  Check and adjust parallel to ensure gripper is true to hepco beam  both indicated measurements should be identical 

Tolerance 0.5mm


3 Finalise level of gripper. Use engineers level on indicated face . Manipulate mounting brackets to set level. Finalise fasteners once set Tolerance 0.5mm</translate>
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{{Tuto Step
|Step_Title=<translate>Mount Energy chain angle brackets Lower</translate>
|Step_Content=<translate>1  Mount 5 off D0015717 Lower mounting angle with 2 off M10 x  20 set bolts and A form washers per bracket . Do not apply adhesive at this point 


2 Set height to just clear plastic frame cap and set bracket level</translate>
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{{Tuto Step
|Step_Title=<translate>Mount short upper chain angle brackets</translate>
|Step_Content=<translate>1  Mount 3 off D0015718 to indicated point using M6 x 12 socket caps and heavy M6 washers .  Set faces flush as with previous step


2 Position 2 off D0015718 at indicated points and use M6 x 16 socket caps and heavy washer to fix in position combining part D0015861 as shown</translate>
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{{Tuto Step
|Step_Title=<translate>Fit lower chain trays</translate>
|Step_Content=<translate>Lightly  fix these parts, as adjustment will be required later 

<br />{{Warning|...Do not fit washers under the heads of button heads on all fitted energy chain trays}}



1  Fit D0015722  to indicated point. Use M5 x 16 button hex bolt (This is the correct name for a button head bolt with a hex drive ), M5 penny washer and M5 nyloc nut .  

2  Fit D0015721 at indicated position with same fixings as above 


3  Fit D0015721  to indicated point with same fixings as above</translate>
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{{Tuto Step
|Step_Title=<translate>Fit  Carriage bracket</translate>
|Step_Content=<translate>Fit D0015720 carriage bracket as shown using M6 x 12 socket caps and A form washers</translate>
|Step_Picture_00=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_105948.png
|Step_Picture_01=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_110051.png
}}
{{Tuto Step
|Step_Title=<translate>Important Information</translate>
|Step_Content=<translate>Energy chain assembly has 2 different mounting positions

It is VITAL the correct ones are used

Please fit using correct holes. Picture attached shows the energy chain fitted using the WRONG holes for mounting</translate>
|Step_Picture_00=R0015278_Mount_Completed_Assemblies_Screenshot_2024-01-29_105349.png
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{{Tuto Step
|Step_Title=<translate>Attach pre built R0015251  energy chain</translate>
|Step_Content=<translate>ECR in progress for updates to energy chain rays . Fixing holes may require drilling to new style until latest revision parts are issued   

Fit pre built energy chain from assembly R0015251 and  attach using M6 x 16 countersunk hex  heads, medium washers and M6 nyloc nuts  

{{Warning|...Ensure pre assembled energy chain has reversed links fitted to the gripper assembly connection end  

Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays}}</translate>
|Step_Picture_00=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111850.png
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|Step_Picture_01=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111928.png
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{{Tuto Step
|Step_Title=<translate>Adjust lower trays to suit energy chain</translate>
|Step_Content=<translate>1   Move gripper with energy chain attached to point indicated 


2 Adjust bracket in indicated direction so that energy chain sits central in the tray 


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{{Tuto Step
|Step_Title=<translate>Adjust lower tray height</translate>
|Step_Content=<translate>Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down . 

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}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain .


Check that there is no sideways pressure on the chain from misalignment 


Check that no snags occur on fixings when energy chain is travelling</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise fixings</translate>
|Step_Content=<translate>Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners  and pen marked</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Mount Datum flag</translate>
|Step_Content=<translate>1  Mount D0015291 Datum Flag to hepco beam in position shown  using 2 off M6 x 12 socket caps , 2 off A form washers and 2 off F0000299 M6 D nuts  
2 Adjust Datum sensor at point indicated to be less than 1mm above datum flag face . Use thread and nuts on sensor to adjust height


3  Move gripper to indicated point and adjust datum flag up or down to replicate gap set on previous side 

{{Warning|...Do not adjust sensor}}

4  Move gripper back to previous point and check sensor gap is still acceptable</translate>
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{{Tuto Step
|Step_Title=<translate>Mount R0015096 Bench Assemble Transfer Drive Assembly</translate>
|Step_Content=<translate>1  Position 2 off drive assemblies in the positions indicated using  M12 x 100 set bolts and M12 A form washers  


2  Use a 1000mm steel rule to align indicated sprocket with drive sprocket on drive shaft indicated 

<br />{{Info|...Sprocket can be moved slightly along shaft but ensure key is always fully engaged into sprocket keyway. 
Motor assembly can be moved to aid alignment}}

Repeat for both motor assemblies</translate>
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{{Tuto Step
|Step_Title=<translate>Add drive chain.</translate>
|Step_Content=<translate>1  Fit drive chain to shaft sprocket and motor assembly. 


2  Adjust tensioner to apply tension to chain 


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