Voir la source de R0015245 Module C support arm alignment

{{Tuto Details
|Main_Picture=zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-13_134636.png
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|Description=<translate>Alignment of loading arm assembly</translate>
|Categories=Production
|Difficulty=Hard
|Duration=10
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''  

Standard Hex key set 

Standard HSS drill set  

Wire line  

Tape Measure 

Engineers level 300mm   

Pedestal stand  

Adjusting jack  

'''<u><br />Parts Required</u>'''


D0015035B 1 off

D0015036B 1 off

D0015257  1 off

D0015037B 1 off

D0015038B 1 off

D0015039B 1 off

D0015743 x 1 off

D0015744 x 1 off

M0000516 x 1 off

M0001016 x 1 off

D0015592 x 14 off

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Ensure all tape/packaging is removed from components</translate>
|Step_Content=<translate>Ensure all tape is removed from components , please see picture of what is NOT acceptable</translate>
|Step_Picture_00=R0015245_Module_C_support_arm_alignment_Screenshot_2024-04-02_080740.png
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{{Tuto Step
|Step_Title=<translate>Fitting of Mounting Channel 3</translate>
|Step_Content=<translate>{{Warning|...Check with supervisor for correct handing and orientation of module and parts before commencing fitting}}1  Fit mounting channels to frame using m12 x 25  Set bolts and A form washers.

Do not add adhesive to bolts at this stage . Do not tension bolts.

2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame

3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level

4 Tighten bolts to hold in place
<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Fitting of Mounting channel 2</translate>
|Step_Content=<translate>1  Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points

2  Use 2 meter straight edge and level between points indicated

Move channel 2 at the end indicated, to give a level reading 

3 Tighten bolts to hold in place

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}}
{{Tuto Step
|Step_Title=<translate>Fitting of mounting channel 1</translate>
|Step_Content=<translate>1  Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points

2  Use 2 meter straight edge and level between points indicated

Move channel 1 at the end indicated, to give a level reading 

3 Tighten bolts to hold in place</translate>
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|Step_Picture_01=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-14_112028.png
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}}
{{Tuto Step
|Step_Title=<translate>Finalising Fixings</translate>
|Step_Content=<translate>1 Remove Set bolt

2 Add adhesive Loctite 243 to bolt.

3 Refit and tighten

4 Mark head with ink to show completion of fixing

5 Repeat  for all M12 fixings holding on mounting sections 1,2 and 3</translate>
|Step_Picture_00=R0015245_Module_C_support_arm_alignment_Screenshot_2023-07-31_085349.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check Required</translate>
|Step_Content=<translate>Once at this stage with mounting channels being set in position,  a quality check is required from a Supervisor.</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel in Position</translate>
|Step_Content=<translate>1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total  reference detail 1 )


2 Insert 8mm x 25mm spiral pins to 8mm holes 


3  Clean drilled areas  of swarf and cutting  fluid</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg
}}
{{Tuto Step
|Step_Title=<translate>Clean Threads</translate>
|Step_Content=<translate>Use hand tap to Clean threads in sections before fitting 


D0015037B support channel 3

D0015036B support channel 2

D0015035B support channel 1</translate>
}}
{{Tuto Step
|Step_Title=<translate>Mount support channels</translate>
|Step_Content=<translate>1 Mount support channels to frame using m10  x 30 set bolts and m10 A form washers 

Do not add adhesive at this point to fixings

2 Set all sections  mid slot as per picture

3 Slightly tension bolts to hold in place</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Mount Support arms to frame</translate>
|Step_Content=<translate>1 Support arm as shown in detail

2 Use 8mm x 25mm spiral spin  to locate arm on mounting face

Use m10 cap heads with no washers to fix arm to mounting face 

Use Loctite 243 to fix m10's and loosely secure arm to mounting face

3  Adjust arm for level on X axis by using the indicated face to check level with an engineers level

4 Tighten m10  cap heads to lock x axis position on arm and then ink mark bolts as finished

5  Adjust arm for level on Y axis. Use jack on pedestal  to adjust height. Use engineers level on indicated point to check level</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-14_124521.png
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{{Tuto Step
|Step_Title=<translate>Add support brace to Arm</translate>
|Step_Content=<translate>1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6.  Position bottom of bracket to dimension shown

2 Repeat Step 8 to mount next arm onto frame.  

3 The bottom  position of the support brace is determined by the previous arm. 

Measure Top pitch and replicate below

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{{Tuto Step
|Step_Title=<translate>Assemble and fit Maytec arm support</translate>
|Step_Content=<translate>Please take photos so this step can be updated please

<br />{{Warning|...Check length of D0015744. Ecr requested  (31/07/23) to change length to 754mm . If issued part is 774mm long reduce length by 20mm}}


1 Drill arm  8.5mm to suit Maytec section mounting (please supply details So ECR can be generated )


2 Fit Maytec support assembly as shown 


Parts used 


D0015743 x 1

D0015744 x 1

M0000516 x 1

M0001016 x 1


Adjust assembly to support arm correctly</translate>
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{{Tuto Step
|Step_Title=<translate>Arm alignment</translate>
|Step_Content=<translate>use following dokit for alignment


[[Alignment guide using wire line]]


Use support arms 1 and 7 as fixed datum points. The mounting section these are bolted to should be in the middle of their slot adjustment wise.

Set wire line and move indicated arms in directions shown to achieve straightness by wire line 

Once alignment has been achieved, Check level of arms on Y axis and adjust if required by using pedestal stand and jack

Recheck alignment if arms have been adjusted on y axis , and correct if necessary</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-14_143806.png
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|Step_Picture_01=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_115306.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check !</translate>
|Step_Content=<translate>Supervisor sign off required for alignment</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel and Fastener finalisation on arms 1 to 7</translate>
|Step_Content=<translate>Secure m10 bolts at positions shown lightly, then drill 8mm diameter to '''<u>top and bottom faces</u>''' indicated then add 8mm x 24mm roll pins to drilled holes.

Repeat at all indicated points 

<br /></translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_144538.png
}}
{{Tuto Step
|Step_Title=<translate>Ensure alignment of end sections</translate>
|Step_Content=<translate>Now the arms are pinned at there local fix points, manipulate the two ends of the blue channel so they are in line with each other 


repeat this step at both indicated points</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_144943.png
}}
{{Tuto Step
|Step_Title=<translate>Drill final 8mm dowel points</translate>
|Step_Content=<translate>Drill Final 8mm diameter holes at the remaining indicated points , top and bottom, and fit 8mm x 24mm roll pins



ow finalise all m10 bolts associated with each dowel , by removing one at a time, adding adhesive and then tightening to final tension. Then mark each bolt as complete with a pen mark.


Repeat this on all bolts next to dowels on the drilled blue section



<br /></translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_145242.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise position of arms 8 and 9</translate>
|Step_Content=<translate>Now a datum is set, arms 8 and 9 can be finalised


Arms 1 to 7 are used as the datum to set the position of these arms 



<br /></translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_145500.png
}}
{{Tuto Step
|Step_Title=<translate>Set wire line and positions arms 8 and 9</translate>
|Step_Content=<translate>Set up a wire line onto the indicated face , and use arms 1 to 7 for reference to set the alignment of arms 8 and 9.


Ensure slight gaps on arms 2 to 8 are maintained to ensure the straightness is held along the entire span of arms 


Y axis position should be double checked when adjustment is complete for alignment of wire line, and adjusted to suit if required</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_145644.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check required</translate>
|Step_Content=<translate>Quality check from supervisor required at this point to assure correct setting of alignment of arms</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Drill and Dowel</translate>
|Step_Content=<translate>Drill indicated remaining 8mm diameter holes next to arms 8 and 9 and fit 8mm roll pins . 

Then finalise m10 bolts using the same process as before by removing one by one, adding adhesive and then tightening  and marking as complete</translate>
|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_Screenshot_2023-03-29_150007.png
|Step_Picture_01=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg
}}
{{Tuto Step
|Step_Title=<translate>Alignment complete!</translate>
|Step_Content=<translate></translate>
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}