Voir la source de R0015060 Bench Assemble Flapper Beam

{{Tuto Details
|Main_Picture=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_135928.png
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|Description=<translate>Bench assembly details for sensor rail</translate>
|Categories=Production
|Difficulty=Medium
|Duration=2
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Standard hex key set 

Tape measure  

Steel rule  

Engineers square  


'''<u>Parts Required</u>'''


B0001099 Bush flange 10 i/d 12 o/d x 14

C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1

D0010167 Ethercat Mount Plate x 1

D0015353 Sensor Flapper Pivot x 8

D0015355 Sensor Flapper Plate (312)  x 6

D0015357 Sensor Flapper Plate (270) x 1

D0015363 Sensor Flapper Support Transfer x 1

E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn  x 7

F0000537 dowel pin 10 x 40   x 8

M0001016 Angle 74 x 38 x 2

M0001209 Bracket m8 proximity sensor bracket 90 deg  x 7


'''<u>Fastener list</u>'''


M5 x 6 Grubscrew kcp  8 off

10mm x 40 dowel 8 off

M6 x 20 socket cap 8 off

M5 D nut 14 off

M6 D nut 10 off

M8 D nuts 8 off 

M5 A form washer 7 off

M5 x 10 socket cap 7 off

M5 x 10 button socket 7 off

M3 x 20 panhead 2 off

M6 x 16 socket cap 2 off

M6 A form washer 2 off

M8 x 20 socket cap 8 off

M8 heavy motor plate washer 8 off

Cable tie bases 7 off



<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Check components


Remove protective film from sensor flappers


D0015355 Sensor Flapper Plate (312)  x 6

D0015357 Sensor Flapper Plate (270) x 1


1  Ensure indicated have a radius on the indicated faces and are smooth and burr free

2 Ensure apex is flattened off, use linisher if required. This step is required to enable correction function of paddles</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Assemble Maytec frame</translate>
|Step_Content=<translate>Assemble frame as shown, using fittings supplied with D0015636 Maytec frame kit   


Set leg 1 to 405mm


Set leg 2 to 305mm</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit bushes</translate>
|Step_Content=<translate>Use vice to Fit  B0001099 Bush flange 10 i/d 12 o/d x 14   into D0015355 Sensor Flapper Plate (312)  x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152420.png
}}
{{Tuto Step
|Step_Title=<translate>Fit 1st Pivot</translate>
|Step_Content=<translate>Fit 1st D0015353 Sensor Flapper Pivot as shown setting flush with end of mounting bar. D nut will extend slightly beyond mounting bar, this is normal. 


Fix with F0000299 m6 d nut and M6 x 20 socket cap</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152720.png
}}
{{Tuto Step
|Step_Title=<translate>Add dowel</translate>
|Step_Content=<translate>Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion 


Secure with M5 x 6 kcp grubscrew</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152845.png
|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152955.png
}}
{{Tuto Step
|Step_Title=<translate>Fit 1st plate</translate>
|Step_Content=<translate>1    Position as shown smaller  D0015357 Sensor Flapper Plate 

         
2   Captivate with pivot block and dowel as shown, using same fixings as                     previous pivot block . Ensure dowel sits central in pivot block. 

3  Ensure sensor plate is free to move in the direction shown when fitted.  

Sensor flapper should fall and return to its original position under its own   weight.

Leave as minimal gap as possible between pivot blocks and sensor plate

Ensure sensor plate drops back under its own weight 

<br /></translate>
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}}
{{Tuto Step
|Step_Title=<translate>Fit 2nd plate</translate>
|Step_Content=<translate>Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps

<br />{{Warning|...Ensure mounting blocks are fitted square to enable correct operation of flapper plates}}


<br /></translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143819.png
}}
{{Tuto Step
|Step_Title=<translate>Repeat for remaining plates</translate>
|Step_Content=<translate>Fit remaining 5 plates in the same method as shown</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143717.png
|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143624.png
|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143559.png
}}
{{Tuto Step
|Step_Title=<translate>Fit sensors</translate>
|Step_Content=<translate>Ensure sensors are fitted to the correct side of the sensor paddles.  Sensors should be fitted to the radius side as shown   

1   Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown 


Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure 


2  Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .


3  Set sensor gap to 5mm


With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present 


4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
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{{Tuto Step
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{{Tuto Step
|Step_Title=<translate>Fit support angles</translate>
|Step_Content=<translate>Fit 2 off M0001016 Angle 74 x 38 as shown 


Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washers</translate>
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_084647.png
}}
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
|Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}