Voir la source de R0015046 Bench Assemble Infeed Clamps

{{Tuto Details
|Main_Picture=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_121320.png
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|Description=<translate>Instructions to bench assemble infeed clamp assembly</translate>
|Categories=Production
|Difficulty=Medium
|Duration=3
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>''' 


Standard hex key set 

Standard spanner set 

External circlip pliers 

Grease for lubrication  M0000494  


'''<u>Parts Required</u>''' 


B0000062 Circlip 20mm External x 2

B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8

B0001176 Washer :bearing shim x 3 

D0000209 Shaft Strap (D8709) x 1

D0000211 Cylinder Extension x 1

D0001331 Roller Ø40 x 27 c/w bearing x 3

D0001334 Roller Ø40 x 102 c/w bearing x 2

D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2

D0003788 Z Roller Pin (40mm) x 3

D0007680 Infeed Rail x 1

D0007774 Top Roller Block  x 1

D0007792 Z Roller Block (D8711) x 1

D0007793 Z Roller Plate (D8710) x 1

D0015427 MC Hold Clamp Bar x 1

D0015428 Top Clamp Block Ø30 15  x 1 

H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top  x 2

H0007791 Shaft 25mm :250mm ZX Infeed side x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread  x  1 

P0000010 elbow 6mm 1/8 fitting x 1 

P0000200 Elbow Adaptor 6mm - M5 x 2 

P0000484 Cylinder 32 x  100 stroke  x 1 

P0001160 Cylinder 32 x 70 stroke x 1

P0001198 Fitting: flow control 1/8 x 6mm elbow  x 4 

M0000253 anti slip pad 22mm x 1 

<br /></translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Fit bearings to main blocks</translate>
|Step_Content=<translate>Fit 8 off B0000070 bearings to D0007680 Infeed Rail and D0007792 Z Roller Block (D8711) as shown 


Ensure yellow part of bearing is always facing outside edge when fitted

Thoroughly grease bearings with M0000494 lubricant   once fitted, ensuring all ball chambers are filled with grease</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_125318.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_125907.png
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|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081137.png
}}
{{Tuto Step
|Step_Title=<translate>Check fitment of the following rollers</translate>
|Step_Content=<translate>1  D0001331 Roller Ø40 x 27 c/w bearing  and  D0003788 Z Roller Pin (40mm)


2  D0001334 Roller Ø40 x 102 c/w bearing and  D0003108 Shaft 20mm: 146mm Clamp Roller Shaft</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074835.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074848.png
}}
{{Tuto Step
|Step_Title=<translate>Check fit of shafts in bearings</translate>
|Step_Content=<translate>Check fit of following parts .


Shafts should pass through bearings with only slight resistance . All inner bearing faces should have contact to shaft and rotate when the shaft is turned



If shafts are tight check drawing and inspect size of shaft .


If shaft slides through easily, then follow step 4</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074326.png
}}
{{Tuto Step
|Step_Title=<translate>Degrease and bearing fit</translate>
|Step_Content=<translate>{{Info|.....only follow this step is bearing/shaft fit is loose. Use these generic steps for assembly of issued rollers}}

Thoroughly degrease all parts with FE10 solvent

1 Fit 20mm external circlip to shaft

2 Fit roller to shaft

3 Add 3 drops of Loctite 641 bearing retainer to indicated area and smear around the shaft

4 Move shaft to shown position and add 3 more drops of bearing fit to indicated face and smear around

5 Position roller against circlip and remove any excess bearing fit with rag

6 Leave roller in a vertical position to allow bearing fit to cure</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074238.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074244.png
|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074252.png
|Step_Picture_03=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074259.png
|Step_Picture_04=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074307.png
|Step_Picture_05=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074312.png
}}
{{Tuto Step
|Step_Title=<translate>Fit shafts</translate>
|Step_Content=<translate>Fit H0007791 Shaft 25mm :250mm ZX Infeed side x 2 as  shown . 


Use 2 off M8 x 12 K.C.P grubscrew to secure</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_150252.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_150100.png
|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081151.png
}}
{{Tuto Step
|Step_Title=<translate>Fit z block</translate>
|Step_Content=<translate>Slide on D0007792 Z Roller Block  taken care not to damage bearing seals</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_151028.png
}}
{{Tuto Step
|Step_Title=<translate>Attach cylinder</translate>
|Step_Content=<translate>1  Attach  2 off P0001198 Fitting: flow control 1/8 x 6mm elbow to cylinder   P0000484 Cylinder 32 x  100 stroke


2 Attach cylinder to assembly using M6 x 40 socket caps and M6 A form washers (do not tension yet ) 

Find in cylinder piston to leave 2 threads exposed when lock nut is tightened 


3 Push cylinder assembly to closed position  (shown) and  apply tension to M6 fixings  


Finalise all bolts and nuts 


4  Check alignment .  Cylinder stroke should be  even and smooth at all points of travel .  There should be no tight spots, especially at the end points of cylinder travel</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_151944.png
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|Step_Picture_03=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081129.png
}}
{{Tuto Step
|Step_Title=<translate>Fit z roller plate</translate>
|Step_Content=<translate>Use 4 off M6 x 16 socket caps and A form washers to fit D0007793 Z Roller Plate

{{Warning|...Ensure recess is positioned correctly against indicated face}}<br /></translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075308.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075458.png
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}}
{{Tuto Step
|Step_Title=<translate>Mount low rollers</translate>
|Step_Content=<translate>Attach 3 off low rollers to z plate with M6 x 20 socket counter sunk fasteners


Ensure B0001176 Washer :bearing shim x 3 are positioned between each roller and z plate</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075234.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081537.png
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|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081159.png
|Step_Picture_03=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081145.png
}}
{{Tuto Step
|Step_Title=<translate>Assemble top roller Block</translate>
|Step_Content=<translate>Attach pre built roller and shafts to D0007774 Top Roller Block using 2 off M6 x 10 KCP grubscrews</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075814.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081108.png
|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081205.png
}}
{{Tuto Step
|Step_Title=<translate>Attach shafts  and mount</translate>
|Step_Content=<translate>1  Dry fit H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top  x 2 using M6 x 10 KCP grubscrews


2  Fit to assembly , taking care to ensure bearing seals are not damaged when inserting shafts</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075749.png
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|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_080918.png
}}
{{Tuto Step
|Step_Title=<translate>Fit cylinder extension</translate>
|Step_Content=<translate>Fit D0000211 Cylinder Extension x 1 to hole shown . Finalise tension</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081821.png
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":829,"height":716,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.72,"scaleY":0.72,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/dd/R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_081821.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":180,"top":340,"width":100,"height":0,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-50,"x2":50,"y1":0,"y2":0,"x2a":30,"y2a":-8,"x2b":30,"y2b":8},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":130,"top":340,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":230,"top":340,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586}],"height":518,"width":600}
}}
{{Tuto Step
|Step_Title=<translate>Attach shaft strap</translate>
|Step_Content=<translate>Dry fit D0000209 Shaft Strap (D8709) using 2 off M6 x 25 socket caps</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_082242.png
}}
{{Tuto Step
|Step_Title=<translate>Attach cylinder</translate>
|Step_Content=<translate>Fit 2 0ff P00001198 air fittings to cylinder   

Fit P0001160 cylinder 32 x  100 stroke in the orientation as shown 


Finalise lock nut onto cylinder extension ,leaving two threads of cylinder thread exposed under lock nut. The access nut, release fixings for one shaft, slide upwards to create access to cylinder lock nut. 

<br />{{Warning|...It is important that this cylinder lock nut is tight and has Loctite 243 applied}}


Dry fit cylinder to Shaft strap with 2 off M6 x 25 and 2 off M6 x 30 socket caps 

<br /></translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_082212.png
|Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_083059.png
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|Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_082217.png
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|Step_Picture_03=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2024-03-12_082536.png
}}
{{Tuto Step
|Step_Title=<translate>Adjust alignment for correct operation</translate>
|Step_Content=<translate>Cylinder stroke must be smooth and consistent over full travel of cylinder . When rollers are lifted up, they should drop under their own weight to the lowest position.


Once alignment has been achieved, all fasteners should be individually removed and apply Loctite 243 and finalised</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_083453.png
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{{Tuto Step
|Step_Title=<translate>Ensure correct position</translate>
|Step_Content=<translate><u>'''Vital for correct operation of clamp hold assembly'''</u>  

Rubber pad must also be fitted   

Ensure when fitting profile stop assembly as shown, that the indicated part sits above the rollers as shown. The bottom of the rubber pad must be above the height of the rollers as shown  

Please speak t supervisor if this setting is not possible</translate>
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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}}
{{Tuto Step
|Step_Title=<translate>Assemble  profile stop cylinder</translate>
|Step_Content=<translate>1 Use loctite 243 on cylinder fixing nut


2  D0015428 Top Clamp Block Ø30 15 

{{Warning|...Taken extra care to ensure this block and lock nut are correctly tensioned and adhesive 243 applied}}

3 Fit M0000253 anti slip pad 22mm to indicated face 


4 Fit P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread  x  1 and P0000010 elbow 6mm 1/8 fitting x 1 to ports shown</translate>
|Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_083701.png
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|Step_Content=<translate>Attach cylinder stop to main assembly as shown using 2 off M8 x 50 socket caps and a form washers .  Set to middle slot position</translate>
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