Voir la source de R0015029D Hepco Beam Alignment

{{Tuto Details
|Main_Picture=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_084430.png
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|Description=<translate>Instructions to correctly align and mount hepco drive beam</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=8
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>


Engineers level 

Hepco flat spanner 

Hepco Box spanner  

Standard hex key set  

Incremental shim pack   

Torque wrench    


<u>'''Parts Required'''</u>

B0000184 Journal Cap Seal 34 x 4

B0000185 Double Row Long Stud Journal Eccentric x 2

B0000186 Double Row Long Stud Journal Concentric x2 

B0001102 Double Edge Spacer Slide and Beam 7600mm x 1

D0015072 Carriage Plate x 1

D0015492 Vertical Beam Adjustment Plate x5

D0015493 Lateral Beam Adjustment Plate x 5

P0000200 Elbow Adaptor 6mm - M5 x 1

F0000529 T-Nut M6 (slot 10) x 3

F0000530 T-nut M8 (slot 10) x1</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Always Use Loctite 243 on all fasteners

Always use Loctite 570 on all threaded pneumatic connections 

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Please note</translate>
|Step_Content=<translate>Following step has been amended to include the use of 6 setting jigs</translate>
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
}}
{{Tuto Step
|Step_Title=<translate>Attach Setting jigs</translate>
|Step_Content=<translate>Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers


Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm</translate>
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|Step_Picture_02=R0015029D_Hepco_Beam_Alignment_Screenshot_2024-02-27_094217.png
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}}
{{Tuto Step
|Step_Title=<translate>Level Setting Jigs</translate>
|Step_Content=<translate>{{Info|...The correct setting of these jigs is vital to correct installation of the hepco drive system. Accurate positioning of these will enable quality checks to be performed on the supplied hepco rail}}

Use an engineers level to individually adjust each jig to be level on both axis

<br />{{Warning|...Always ensure when levelling that the jig remains in contact with the blue support bar on at least one point . The distance between the top face and the blue mounting section is vital to the correct set up}}<br /></translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105206.png
|Step_Picture_01=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105215.png
}}
{{Tuto Step
|Step_Title=<translate>Level x axis between jigs</translate>
|Step_Content=<translate>Using a 2 meter straight edge , the jigs should be levelled to each other as shown.


Identify which  Jig is the lowest point by using the straight edge and level . Adjust the lower height jigs to match the highest point one. This is to ensure that the height is maintained as  much as possible between blue mounting bar and jig top face 


When a jig is adjusted for height, i will need rechecking to see if the other previous levelled plains have moved. If so, re adjust to bring jig level in all axis</translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105626.png
|Step_Picture_01=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105642.png
|Step_Picture_02=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105206.png
|Step_Picture_03=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-03_105215.png
}}
{{Tuto Step
|Step_Title=<translate>Wire line for setting straightness</translate>
|Step_Content=<translate>A wire line should be used for setting the straightness of the jigs along the x axis 


Use dokit [[Alignment guide using wire line]] for correct process to set up</translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145447.png
|Step_Picture_01=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145431.png
|Step_Picture_02=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145440.png
}}
{{Tuto Step
|Step_Title=<translate>Quality Check</translate>
|Step_Content=<translate>Qc Double check required at this point from Supervisor   that all alignment is correct.</translate>
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
}}
{{Tuto Step
|Step_Title=<translate>Additional spacer</translate>
|Step_Content=<translate>Ensure additional spacer is fitted to jigs when using for alignment on module E</translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145139.png
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}}
{{Tuto Step
|Step_Title=<translate>Position Hepc double edge slide</translate>
|Step_Content=<translate>B0001102 can now be assembled on jigs .


These beams are paired so check you have been issued a set correctly 


Pairs can be identified as  follows


1 and 1

2 and 2 

A and A

B and B</translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145545.png
|Step_Picture_01=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_145609.png
}}
{{Tuto Step
|Step_Title=<translate>Mechanically join  Hepco beam</translate>
|Step_Content=<translate>1  Move one off joining bar as shown . do not tension bars yet   

2 Use jig shown to ensure correct pitching of 2 sections of drive rail when coupled together 


3 Use v blocks to ensure alignment of V's on hepco rail are correct when mating the two parts  

4  Tension all fasteners on hepco rail to secure positions of hepco rails in relation to each other ( DO NOT FIT DOWELS AT THIS POINT NEW PICTURE REQUIRED )  

5 Tension joining bars  


6 Check correct pitching by using toothed jig again once all fasteners are tensioned.  Toothed jig should lay flat with no rock when laid against toothed  rail as shown</translate>
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{{Tuto Step
|Step_Title=<translate>Set beam position</translate>
|Step_Content=<translate>Hepco slide rail should be positioned as drawing</translate>
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{{Tuto Step
|Step_Title=<translate>Assemble carriage</translate>
|Step_Content=<translate>D0015072 Carriage Plate x 1

B0000185 Double Row Long Stud Journal Eccentric x 2

B0000186 Double Row Long Stud Journal Concentric x2 


1  Remove nuts and washers from journals 

2 Insert into carriage plate in positions shown 

3  Add washer and nut to top face with no adhesive</translate>
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{{Tuto Step
|Step_Title=<translate>Set journals</translate>
|Step_Content=<translate>Fit assembled carriage plate to hepco slide ,orientated as shown 


Set Tension on eccentric journals using hepco flat spanner and box wrench


Correct tension is 

{{Info|...When the carriage is pushed by hand , it must be just possible to skid the journal on the v rail when held 

Journal must have enough contact to be turned when the carriage plate is pushed}}{{Warning|...Caution must be used when tension is applied when setting. To much can caused damage to journal and rail. Gradually increase tension checking at each point t confirm}}

The journal setting must be checked at several points across the hepco rail .Journals should be adjusted to give the best contact overall along the entire travel of the carriage plate


Once correct setting has been achieved , Journal fixing nuts should be tensioned to 33nm using torque wrench</translate>
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Journals must be toothed side of rail ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":787,"width":600}
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{{Tuto Step
|Step_Title=<translate>Fit wipers and finalise</translate>
|Step_Content=<translate>Remove carriage plate  


1  Fit B0000184 x 4 cap seals with adjustable inserts (supplied with cap) Adjust so journal is not in contact with cap seal but close as possible

Use 2 off M4 x 20 socket caps and M4 A Form washers per cap seal to fix 


2 Dispose of fixed variant 


3 Add Loctite 290 to finalised journal nuts 

<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Refit carriage plate</translate>
|Step_Content=<translate>Refit carriage plate to hepco rail and check travel along the entire length to confirm correct position of cap seals. If it has become hard to push cap seals are not positioned correctly</translate>
}}
{{Tuto Step
|Step_Title=<translate>Check level of carriage plate</translate>
|Step_Content=<translate>Inspect Level of hepco beam as shown .  These levels should be checked at every 300mm along the entire length of the beam. This will give an indication of what is required for adjustment .

{{Info|...If levels are all accurate skip to step on installing mounting brackets}}<br /></translate>
|Step_Picture_00=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_155450.png
|Step_Picture_01=R0015029D_Hepco_Beam_Alignment_Screenshot_2023-07-05_155500.png
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{{Tuto Step
|Step_Title=<translate>1st stage levelling</translate>
|Step_Content=<translate>Tolerancing 


X axis level   -+ 2 divisions on engineers 300m level 

Y axis level  -+ 3 divisions on engineers 300mm level 


1  The first stage of levelling any discrepancy from the rail is to add bias shims to the setting jigs that  the hepco  rails is sitting on . This will only give slight adjustment in one direction . Image shows where shims can be added to adjust level indicated.  Never add shims to both sides (hepco beam is removed for clarity of shim location )


2  Leveling in this direction is not likely, if setting jigs are set up correctly then this level will be correct 


If this process corrects any discrepancies on level move to mounting bracket stage . If more adjustment is required continue to step 17</translate>
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{{Tuto Step
|Step_Title=<translate>2nd stage leveling if required</translate>
|Step_Content=<translate>In extreme cases additional adjustment may be required for correct positioning 


Shims can be placed between the main hepco slide and extruded mounting section. This step should only be undertaken with supervisor authorisation

<br />{{Warning|...If shimming is required at these points ,care must be taken to add shims incrementally on size to avoid the straightness of the rail being compromised}}<br /></translate>
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{{Tuto Step
|Step_Title=<translate>Laser checks</translate>
|Step_Content=<translate>Tolerance.    -+ 6mm   

Once the hepco rail has been positioned and levelled correctly, a laser check must be performed to ensure straightness of hepco rail 


1 Position laser as shown and move carriage to indicated area

2 Mark laser dot onto carriage 

3 Move carriage along entire length of hepco rail observing any deviation from marked point and laser dot 

4 Report any deviation greater than 6mm</translate>
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