Voir la source de R0002913E Install and Align Rotary head Subframe PART 2

{{Tuto Details
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|Description=<translate>Correct alignment protocol for subframe alignment</translate>
|Categories=Production
|Difficulty=Very hard
|Duration=0
|Duration-type=hour(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


300mm engineers level

2 meter straight edge

1 meter straight edge

Standard hex key set

Standard spanner set

Z support jigs 


'''<u>Parts Required</u>'''


D0000095 Bottom Plate x 2

D0006484 Front Tiebeam x 1

D0006485 Rear Tiebeam  x 1

D0007681 Shaft Adjust Plate x 2

D0007683 Lower Beam Mount x 1

D0007684 Lower Beam Mount - Mirror  x 1

D0007695 Platform (D8714)  x 1

D0007787 Upper Beam Mount x 1

D0007835 Hard Stop  x 2

D0008087 Z Servo Housing x 2

H0006025 Shaft 40mm: 939mm Flowline Y-axis  x 2

H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts)  x 2

R0015296  Bench Assemble bearings Assemblies</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Dowel in position</translate>
|Step_Content=<translate>Subframe now requires dowelling in position


1 Drill upper beam mount  with  10mm  HSS  2 off  , hole depth should be 20mm minimum into steel mounting tab . Use 10mm x 60mm  spiral pin  to fix


2 Dowel lower beam mounts  .  4 off Drill indicated holes to 9.5 mm , then use 10mm hand  reamer to  finish  . Fix with 10mm x 50 mm hardened dowel</translate>
|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105227.png
|Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105233.png
|Step_Picture_02=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105239.png
|Step_Picture_03=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105243.png
}}
{{Tuto Step
|Step_Title=<translate>Fit tie bars</translate>
|Step_Content=<translate>use 


D0006484 Front Tiebeam x 1

D0006485 Rear Tiebeam  x 1  


1  Fit 4 off 8mm x 24 mm hardened dowels to each tie bar as  shown 


2 Align D0006485 Rear Tie beam with bearing blocks and use  8 off M8 x 50 socket caps to fix.  Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel 

{{Warning|...Do not apply final tension to these bolts , only pull the two faces together}}


3   Align D0006484 Rear Tie beam with bearing blocks and use  8 off M8 x 50 socket caps to fix.  Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel 

{{Warning|......Do not apply final tension to these bolts , only pull the two faces together}}</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Add Z  support jigs</translate>
|Step_Content=<translate>Lift fitted tie bars up and insert 1 off per bar support jig as shown .


Secure with 2 off large tie wrap per jig</translate>
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{{Tuto Step
|Step_Title=<translate>Y axis shafts</translate>
|Step_Content=<translate>Slide 2 off  H0006025 Shaft 40mm: 939mm Flowline Y-axis  into the position shown.  


Ensure dimple position on shaft is marked clearly on end shaft as shon</translate>
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|Step_Picture_02=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105724.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit bearing blocks</translate>
|Step_Content=<translate>Fit 4 off bearing blocks from assembly R0015296  Bench Assemble bearings Assemblies


Orientate as shown .  

<br />{{Warning|...Ensure seals are not damaged when fitting to shafts}}<br /></translate>
|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_105605.png
|Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_111355.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise Y axis shafts</translate>
|Step_Content=<translate>Slide Y axis shafts into final position 


1  Align dimples using shaft end mark .   

Top shaft is at 45 degrees

Bottom shaft is at  180 degrees 

{{Idea|...To check grubscrew is located correctly into dimple, wind grubscrew into dimple, wind back 1/2 turn and try and rotate shaft by hand . Minimal rotation should be possible confirming the dimple has been aligned}}

See image for grubscrew sizes</translate>
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{{Tuto Step
|Step_Title=<translate>Finalise M8 socket caps</translate>
|Step_Content=<translate>Individually remove  each M8 socket cap  (16 off)  that secure the tie bars , apply adhesive and apply final tension</translate>
|Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_PART_2_Screenshot_2023-07-28_113411.png
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{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}