Voir la source de R0000738 Pneumatic Installation Part 3

{{Tuto Details
|Main_Picture=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_143951.png
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|Description=<translate>Pneumatic installation details for ZX5 module B</translate>
|Categories=Production
|Difficulty=Hard
|Duration=1
|Duration-type=minute(s)
}}
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''


Pipe cutters

Pipe identification numbers


'''<u>Parts Required</u>'''


D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000160 Fitting: Flow Controller In Line 6mm x 4

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6

P0000401 6mm inline non return valve x 2

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001107 12mm Y connector x 8

R0015114 Bench Assemble Valve banks and Regulators</translate>
}}
{{Materials}}
{{EPI}}
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
}}
{{Tuto Step
|Step_Title=<translate>Connect Air service unit</translate>
|Step_Content=<translate>Connect 2 off 12mm red and 1 off 12mm blue pipes as shown to air service unit</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_145925.png
}}
{{Tuto Step
|Step_Title=<translate>Connect  Air gun</translate>
|Step_Content=<translate>Drill hook hole centre 120mm down at edge of panel. M6 tapped.


Attach bracket D0015703 for airgun and insert airgun</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_151150.png
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_151155.png
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}}
{{Tuto Step
|Step_Title=<translate>Flow reg directions</translate>
|Step_Content=<translate>Please ensure flow regulators are installed in the correct orientation 


Please refer to diagram for correct installation</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-14_082448.png
}}
{{Tuto Step
|Step_Title=<translate>Finalise Y395 Connections</translate>
|Step_Content=<translate>Use P0000053 6mm tee to split 3951 pipe as shown 


Run 3952 to top clamp


Run 3953 to side clamp 


Use 2 off P0000160 flow regs to control flow as shown for top clamp 


Use 4 off P0000551 quick exhaust valves, ensuring fitted before flow regulation 


Incorporate 2 off reed switches into loom to connect to cylinders   X111 Top clamp home and X112 side Clamp home</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_150934.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151259.png
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|Step_Picture_04=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151453.png
}}
{{Tuto Step
|Step_Title=<translate>Flow reg directions</translate>
|Step_Content=<translate>Please ensure flow regulators are installed in the correct orientation

Please refer to diagram for correct installation</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-14_082448.png
}}
{{Tuto Step
|Step_Title=<translate>Y386 connections</translate>
|Step_Content=<translate>Spiral Wrap loom of 3861,3862 and 3863 pipes. Incorporate X59 and X61 reed switches into loom 


Use P0000046 6mm Y connector to split3861 into 2 feed pipes 


Loom 3861 and 3862 to top clamp with X59 reed switch


Loom 3861 and 3863 to side clamp with X61 reed switch 


Utilize cable tie points as shown 


(pictures show L-R configuration )</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151912.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151952.png
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{{Tuto Step
|Step_Title=<translate>Y351 and  Y270 connections</translate>
|Step_Content=<translate>Loom as shown 


Incorporate X65 side clamp home reed switch into loom 


ensure sufficient slack is left in looms to allow full range of movement</translate>
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|Step_Picture_04=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153124.png
|Step_Picture_05=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153144.png
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{{Tuto Step
|Step_Title=<translate>Y360 connection</translate>
|Step_Content=<translate>Route 3609 to roller blower as shown 


Utilize pre fitted P0000160 flow reg</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153248.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153254.png
|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153258.png
|Step_Picture_03=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-14_082448.png
}}
{{Tuto Step
|Step_Title=<translate>Fit Quick exhaust valves to Z supports</translate>
|Step_Content=<translate>Fit pre assembled quick exhaust valves to z supports as shown 


Connect additional 6mm black air pipe to each exhaust as shown and route to point shown at front of machine</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153356.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153410.png
|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_154639.png
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}}
{{Tuto Step
|Step_Title=<translate>Assemble V cut valve</translate>
|Step_Content=<translate>Assemble P0000470 valve as shown</translate>
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}}
{{Tuto Step
|Step_Title=<translate>Mount to cross beam</translate>
|Step_Content=<translate>Drill and mount as shown valve to cross beam.


Fix with M4 x 30 socket caps and 2 off A form washers per Socket cap  


Fit to cross beam next to 3891 and 3899 pipes exiting trunking</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155220.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155236.png
}}
{{Tuto Step
|Step_Title=<translate>Connect Y389</translate>
|Step_Content=<translate>Connect 3891 and 3899 pipes as shown .


Connect 8mm blue connection to valve as shown 


Route exit pipes 3891 and 3899 to cut cylinder</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155359.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155427.png
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}}
{{Tuto Step
|Step_Title=<translate>Y389 cylinder connections</translate>
|Step_Content=<translate>Split feed pipe 3899 as shown with 8mm Y connector


Use 8-6mm reducer and feed check valve at bottom of cylinder with 6mm pipe id 3899</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_150201.png
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_150207.png
|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_150212.png
|Step_Picture_03=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_150422.png
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}}
{{Tuto Step
|Step_Title=<translate>Fit rear lower panel</translate>
|Step_Content=<translate>Fit rear lower panel as shown, connecting 2 off 12mm red pipes and 1 off 12mm blue pipes to bulkhead connectors</translate>
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_153245.png
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-03-11_153249.png
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}}
{{Notes}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}