]> 2026-05-26T18:35:42+02:00 ZX5 Installation Procedure 2023 Part 2 0 en Draft Key Steps for mechanical installation of ZX5 Very hard 1 minute(s) Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply false en ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_141423.png none Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]] <br/> #x axis machine levelling. use a 2 meter straight edge between the indicated points and an engineers level on top to level this axis #Y axis levelling. Use an engineers level to straddle the 2 indicated points to level the y axis of the machine [[R0015311 Install and Align Datum rollers]] [[R0002913E Install and Align Rotary head Subframe]] [[R0002913E Install and Align Rotary head Subframe PART 2]] [[R0015046 Bench Assemble Infeed Clamps]] Machining center is aligned to the outfeed using the following Grip pin setting jig Laser level 2 meter straight edge X axis position is determined by hepco rail travel at full extent and center clamp bar within machining center. The gap here should be approximately 75mm. Y axis position is determined by the grip pin jig and the machining center backfence rollers. The grip pin jig must be used at 2 points for correct alignment . Infeed datum rollers and v notch datum rollers. Ensure gripper pins fall freely and centrally into alignment jig when setting. Only move Machining centre to adjust this position Height is determined by the datum horizontal rollers in the machining center and the blue rollers on the outfeed table. Out feed rollers and platform should be less than 1mm below the Machining centre rollers <br/> #position machining center roughly in place on the end of the outfeed table #level using previous step #once the module has been levelled, final levelling of the outfeed x axis can be done , as it uses the machining center as a datum to hold the laser level <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Levels must be extremely accurate in the machining center +- 1 division for this step to be accurate</div> </div>Place laser level in the rear datum roller section of the machining center Position gripper carriage as close to the laser level as possible Mark a horizontal line of the carriage plate as a height datum Move the carriage to above the next section of frame feet and adjust the pair of jacking bolts to adjust line to be on laser level mark Repeat this step above every pair of frame legs where jacking bolts are<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Make sure frame bolts are accurately rotated when adjusting as pairs. If this isn't done, y axis level will be lost and unnecessary strain will be added to frame sections</div> </div>These steps will ensure the outfeed is now set on a dead flat plain 4. Use the pin jig to adjust the position of the machining center to allow the gripper pins to align with the jig at all points along the back fence rollers. hepco beam should also be moved from in to the out position also to double check this jig setting 5. Use laser against machining center rollers to cast a laser line along the outfeed. Pull the gripper as close as possible to the laser, and mark a vertical line on the gripper where the laser dot falls. Move the gripper to the end of the hepco rail and check if the laser stop still aligns on the vertical line previously marked . If it doesn't , grip pin alignment will need re checking as it is crucial that both of these areas are correct 6 final height adjustment is set by using a 2 meter straight edge through the machining center rollers to the first set of rollers on the outfeed table. Machining center can be adjusted up or down to bring these rollers all onto the same height plain (-1mm maximum) [[R0015028D ZX5 Hepco Beam Alignment Module C]] [[R0015028D ZX5 Hepco Beam Alignment Module C part 2]] <br/> <nowiki>Y axis of machining centre infeed . This is done on the indicated face of the arms using a level . Only level the indicated arms as these are the only ones controllable by the jacking feet positions<br /><br />#Use a laser level placed on the levelled machining centre infeed rollers, and cast a laser line along the length of the infeed table. Ensure the beam is positioned so a reading can be taken from each circled point on the frame. Take a measurement from the first circled point with a steel rule of the indicated area. Replicate this measurement at all points indicated along the frame by Adjusting the legs in pairs to raise or lower the appropriate arm<br /><br /><br />This will ensure the frame is level and flat<br /><br /><br/></nowiki> Position Module A infeed table in front of Module B machining centre Use Back fence of module A and Module B as y axis alignment point Position X axis of Module A frame close to B as shown, approximately 23mm from roller assembly to module B clamp assembly Do not finalise alignment yet, use as rough position markers Height of module A is determined by load rollers. Blue load rollers should be -1mm below Module B load rollers . Adjust All jacking points on module A the same amount to lift or lower the frame to match module B. Y axis alignment is achieved by using laser . 1 Adjust Module A so backfence is behind Module B vertical roller by 1mm maximum 2 Position laser against back fence of module B and cast across Module A frame in front of backfences. Take measurement from first backfence 2 Adjust end of frame to achieve the same laser measurement as taken at first backfence 3 Recheck backfence alignment to module B, and repeat and adjust until all criteria is correct X axis position is determined by gripper travel Y axis position is determined back fences Z axis is determined by cut table to infeed roller height 1 Place laser base on machining centre rear vertical rollers and cast beam along outfeed frame. 2 Move gripper to be directly in front of laser and mark a vertical line to match laser dot 3 Rotate laser so base is on horizontal rollers and mark horizontal line onto gripper 4 Move gripper to indicated adjusting leg and using the 2 off floor jacking bolts to align laser dot to horizontal mark on gripper. 5 Repeat at adjusting leg 2,3 and 4 Rotate laser level in module B so base is against back fence rollers Cast beam onto vertical pen mark on gripper Adjust machining centre in directions and points shown to correct laser mark if required Recheck all settings requested , As any adjustments can alter previously set positions Check machine level Grip pin positions Once laser alignment has been set Use the indicated points to level the frame. Use cut table indicated as levelling point Level Y and X Axis of saw It is vital to confirm Cut tables are in the correct position once levelled, and that movement has occurred during transport To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step Any discrepancy should be reported 1 Position base of laser against back fence rollers and cast beam towards gripper 2 Position Gripper directly Infront of laser and mark vertical line on gripper to match laser dot 3 Rotate laser so base is on cut table and mark a horizontal line on the gripper to match the laser dot 3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below 4 Repeat this step and indicated points 2,3 and 4 <br/> Rotate the laser so the base is against the rear roller fence, and ensure the gripper is at its furthest point of travel away from the saw . Project the laser to the gripper. Adjust Saw module in directions shown to align the laser to the vertical mark on gripper With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm Saw module should be raised or lowered to align with blue load rollers on saw infeed table Saw module should sit above blue rollers by no more than 1mm Ensure levels previously set are not compromised when adjusting height Double check levels are still correct once height has been adjusted [[R0000571 Fit and Level Cut Tables , Finalise Eject]] [[R0015330 Fit 1st stage Ejector and Level Base]] All settings should be double checked once final adjustments have been made Machine level Laser alignment Grip pin positions Back fence alignments Approximately position saw out feed table against saw module <br/> #X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top #y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling Adjust height of saw outfeed table to align faces Check that eject table cylinder can freely move beneath frame on full range of travel Check that Blue push bar is behind Saw rear fence rollers Fix frames together with M10 set bolts and washers Fit waste conveyor to out feed frame using 2 off M8 socket caps Adjust waste conveyor feet to minimise gap shown between saw module rear panel and waste guide on conveyor Install cable transfer basket as shown [[R0015294 Fitment of wire basket and feed pipes]] Position all extraction components as shown [[R0015350 Fit Rigid Ducting]] [[R0015348 Fit Flexible Ducting]] Install transfer front and rear beam assemblies [[R0015352 Mount Buffer Beams]] [[R0015091 Mount Outfeed Beam Sensor]] Fit remaining guard panels Perform electrical / pneumatic connections [[Installation Guide - ZX5 Electrical]] [[ZX5 Installation Procedure 2023 Pneumatic connections]] Check roller alignment Multi head levelling points Alignment of Machining center to outfeed table Position Module A Infeed Table Machining centre Infeed levelling Finalise alignment Module F Saw Alignment points Position Module F Finalise Module C outfeed table alignment Module B adjustment Recheck all settings once final adjustment has been made Level Module F Quality check Saw Height Adjustment Laser alignment of Saw to Saw infeed height Adjust alignment Saw module Check laser alignment Quality Check Position saw outfeed table Saw Outfeed table leveling Fit Swarf conveyor Install Cable transfer basket Pneumatic /electrical connections Position Extraction unit and pipe work Install front and rear Fence assemblies Machine Guarding Saw outfeed height adjustment and Y axis position 2023-12-21T08:16:31Z 2460299.8448032 ZX5 Installation Procedure 2023 Part 2 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] ZX5 Installation Procedure 2023 Part 2# QUERYee7a61aae48f1c3f91d8e4d7736360be