]> 2026-05-26T07:22:24+02:00 ZX5 Installation Procedure 2023 0 en Draft Key Steps for mechanical installation of ZX5 Very hard 4 day(s) Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply false en ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_141423.png none Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine # Saw infeed or Multi head outfeed # multihead outfeed or saw infeed # transfer table # Machining centre # Machining centre infeed # Saw module # Saw outfeed table # Conveyor # Extraction # Guarding In each step if applicable, Manufacturing links have been included to aid the installation progress for correct understanding of assembly process to achieve desired results Please use the links if any adjustments have to be made on site, as critical measurements and setting details will be provided within the build data Please ensure any quality/ discrepancies are correctly reported if encountered Position first frame identified to be first and set parallel to installation area Take into consideration walkways, access one machine is installed and service connections It is vital the support arm is utilized at this point to allow correct adjustment of position 1 and 2 support arms Use the adjustment in the foot to correctly level arms 1 and 2 [[R0015245 Module C support arm alignment]] [[R0015273 Module E support arm alignment]] Both frames will be initially levelled in the same way, and then fine tuned once multi head or saw is installed Y axis levelling <br/> #Only level the arms at the positions indicated, as these are the only arms that sit directly above adjustment feet #Level support arms from the indicated face [[R0015245 Module C support arm alignment]] [[R0015273 Module E support arm alignment]] Once the previous step has been performed, reference brackets should be checked to confirm factory setting has been achieved The levelling brackets indicated should match the level of the support arms Discrepancy should be immediately reported [[R0015244 Frame ancillaries Fitting]] X axis is initially set up using the carriage plate as a register. Once additional units are installed and levelled , this x axis setting will be re checked and adjusted if required Please note photo of level is taken from production stage. It is to give reference of the part to be used to to set X axis level. Position level at available point on assembled carriage plate [[R0015028D ZX5 Hepco Beam Alignment Module C]] [[R0015028D ZX5 Hepco Beam Alignment Module C part 2]] [[R0015029D Hepco Beam Alignment]] [[R0015029D Hepco Beam Alignment Part 2]] *Position second frame opposing first one which has been levelled *Use measurement shown to set the frames roughly the correct distance apart *Move the frame on the x axis to visually line up the support arms on both frame *Level second frame using steps for levelling first frame above [[R0015291 Install Transfer Beams To Module C and E]]<br/> Points A and B should be level with each other. Adjust 2nd frame up or down on all frame bolts to achieve this Take care not to effect previous level settings when adjusting height [https://stuga.dokit.app/w/R0015291%20Install%20Transfer%20Beams%20To%20Module%20C%20and%20E][[R0015291 Install Transfer Beams To Module C and E]] *Attach transfer beams 3 and 9 in there locations *Add fasteners to beams to secure but leave loose enough for adjustment *Measure the distance between the 2 hepco rails at the points shown on diagram 2 . Both indicated measurements should be the same . If not the slot in the transfer beam can be used to allow adjustment of this measurement to correct . Tolerance -+ 1mm *Tighten transfer beam fixings to hold frames in correct position [[R0015291 Install Transfer Beams To Module C and E]] It is crucial to set the squareness of the transfer table by adjusting the infeed/ outfeed tables. 1 The squareness can be checked by using a tape rule to make corner measurements at the points indicated 2 Second frame can be moved in the directions shown to adjust the corner measurements to make them both the same Tolerance -+ 3mm [[R0015291 Install Transfer Beams To Module C and E]] <br/> Add remaining 7 transfer beams to two installed frames and fix in position on support arms [[R0015291 Install Transfer Beams To Module C and E]] Once all transfer beams are installed, it is vital to check that the top faces or the transfer beams are all aligned to each other and provide a flat table for correct profile transfer Use 2 meter straight edge to inspect top faces in relation to each other [[R0015291 Install Transfer Beams To Module C and E]] Module Positioning Levelling of multi outfeed or saw infeed Y axis Levelling of multi outfeed or saw infeed X axis Position 2nd frame Saw infeed or Multi head outfeed Adjust height of 2nd levelled frame to match first Add 2 Transfer beams and Parallel set between hepco Rails Add remaining transfer beams Check and Set squareness of transfer table Information links Module order of positioning and levelling Identify correct factory location and set position Support post installation Check reference points Check flatness of transfer beam top faces 2023-12-13T13:48:05Z 2460292.0750579 ZX5 Installation Procedure 2023 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] ZX5 Installation Procedure 2023# QUERYee7a61aae48f1c3f91d8e4d7736360be