]> 2026-05-26T11:12:48+02:00 R0015307 Bench assembly spindle drive cylinders 0 en Draft Pre Assembly of drive cylinders with sensors Medium 3 hour(s) '''<u>Tools Required</u>''' Standard spanner set Small screwdriver set Reed switch test box Araldite 2 part adhesive '''<u>Parts Required</u>''' D0015540 sensor bracket x 8 P0000488 Sensor x 8 P0001098 elbow adapter x 12 P0000238 6mm elbow x 8 P0001198 6mm flow elbow x 8 P0000459 4mm elbow x 4 P0001202 4mm flow elbow x 4 P0001200 cylinder x 8 P0001201 cylinder x 4 P0001047 reed switch x 16 D0016339 cylinder anchor x 8 D0016340 Cylinder push nut x 8 M0001170 magnet x 8 <br/> false en Bench_assembly_spindle_drive_cylinders_Screenshot_35.png none 8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/> 8 off Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder Loctite 243 must be used on all bolts Bolts must be pen marked when finalised Use Loctite 572 on all air fittings 4 off Cylinder P0001201 1 Attach P0000459 4mm elbow 2 Attach P0001098 elbow 3 Attach P0001202 flow regulator elbow 8 off 1 label 8 off P0001047 sensor SO at connection end 2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading</div> </div><br/> Mark 4 off sensors P0001047 at connection end DO Mark 4 off sensors P0001047 at connection end DH Use test box and set reed switches in position on cylinders orientated as shown in picture <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading</div> </div> 8 off 1 Remove OEM sensor locking nut from sensors P0000488 2 Label sensors at trailing end SH 3 Use m4 x 6 button heads and attach sensor to D0015540 as shown <br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed</div> </div><br/> All threaded pneumatic fittings MUST have adequate Loctite572 applied The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature M0001170 magnet must have additional 2 part adhesive (araldite ) applied to be adequately attached to D0016339 cylinder anchor <br/> 1 Remove cylinder lock nut from end of cylinder and use FE10 solvent to degrease cylinder thread 2 Apply loctite 243 to cylinder thread and fit D0016340 cylinder push arm and locate against cylinder piston thread shoulder as shown Apply Loctite 243 to exposed cylinder thread and also M10 locking nut Fit nut to cylinder thread and apply light tension to secure the nut against the cylinder push arm nut <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Excessive tension can deform the cylinder push nut and render it unable to float within the cylinder anchor bracket</div> </div> <br/> 1 D0016339 bracket should be trial fitted to the cylinder assembly as shown 2 Cylinder bracket shown must be able to be moved in all directions shown to ensure correct operation Check for all assembled cylinders Mount single plunge home sensor Attach air fittings to single plunge cylinders Attach sensor bracket to Single plunge cylider Fit single out sensor Attach air fittings to double plunge cylinders Mount double plunge cylinder sensors Mount magnet to cylinder anchor Unless otherwise stated All Air fittings must have sealant applied Fit Cylinder push arm nut to cylinder Finalise Cylinder push arm nut Check correct operation 2025-01-21T14:12:37Z 2460697.0920949 R0015307 Bench assembly spindle drive cylinders 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015307 Bench assembly spindle drive cylinders# QUERYee7a61aae48f1c3f91d8e4d7736360be Bench assembly spindle drive cylinders 0 fr Bench assembly spindle drive cylinders