]> 2026-05-27T00:24:38+02:00 R0015305 Install Wiring loom for Rotary loom 0 en Draft installation of wiring loom and captivating spindle bases Hard 4 hour(s) '''<u>Tools Required</u>''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key <u>'''Parts Required'''</u> D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4 <br/> false en Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_100309.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not <br/> Wiring loom is started at position 6 as indicated by picture 1 Green and yellow Ethercat system cables route left to connection box 6 2 300 hz power cable and earth cable route to the right to connection box 7 3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image 4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive . 5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown 6 Fit M0000025 number ident From pre made cables, identify the following 24v power cable marked as 6 and 5 Green ethercat cable marked as 6 out - 5 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 Fit M0000025 number ident <br/> 24v power cable marked as 5 and 4 Green ethercat cable marked as 5 out - 4 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 Fit M0000025 number ident 24v power cable marked as 4 and 3 Green ethercat cable marked as 4 out - 3 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 5 Fit M0000025 number ident 24v power cable marked as 3 and 2 Green ethercat cable marked as 3 out - 2 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 5 Fit M0000025 number ident 24v power cable marked as 2 and 1 Green ethercat cable marked as 2 out - 1 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 5 Fit M0000025 number ident 24v power cable marked as 1 and 8 Green ethercat cable marked as 1 out - 8 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 5 Fit M0000025 number ident 24v power cable marked as 8 and 7 Green ethercat cable marked as 8 out - 7 in 1 Install 24v power cable as shown 2 Install green ethercat cable as shown 3 Install 300 hz power cable as shown 4 Attach next D0000291 plate as step 3 5 5 Fit M0000025 number ident 1 Assemble D0007990 cylinder anchor and D0007703 datum pin. Use 3mm x 26mm roll pin to secure together 2 Temporary fix to spindle plate with m6 x 20 socket caps 1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers <br/><div class="icon-instructions idea-icon"> <div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div> <div class="icon-instructions-text">...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible</div> </div> <br/> Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole 1 Remove 2 off m8 x 25mm cap heads from each spindle plate 2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing 3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14 4 Methodically apply final tension to bolt by hand and mark as complete Add D0007611 infill plates to spindle plates 1,3,5 and 7 Add D0001176 infill plates to spindles 2,4,6 and 8 1 Place spindle infill plate in position threading through exiting cables 2 Place support block and small g clamp at position shown 3 Fit quick clamp to pin infill plate to ring base 4 Fit 3 off M5 x 20 socket caps With M5 A form washers to attach plate . Use a reduced length 4mm key for this Repeat for all eight spindle plates <br/> Pre made power cables (ethercat power ) should be double checked for correct routing and orientation Each spindle loom should contain one female and one male plug . Check this is the case once loom is installed Once spindles are final fixed, preventative prep must be added to dowel holes to stop slip of dowel from hole. Add 1 off centre dot to each dowel position to slightly swage over top of hole Quality Check Start Wiring loom installation Spindle 6 to 5 connections Spindle 5 to 4 connections Spindle 4 to 3 connections Spindle 3 to 2 connections Spindle 2 to 1 Connections Spindle 1 to 8 connections Spindle 8 to 7 connections Fit datum stop pin assembly to spindle plate Fit assembled R axis stop R0000713E Dowel D0000291 plates in position Add fixings Add Spindle infill plates Quality check power routing Finalize dowel holes 2024-02-27T12:56:42Z 2460368.039375 R0015305 Install Wiring loom for Rotary loom 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015305 Install Wiring loom for Rotary loom# QUERYee7a61aae48f1c3f91d8e4d7736360be Install Wiring loom for Rotary loom 0 fr Install Wiring loom for Rotary loom