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		<rdfs:label>R0015285 Bench Assemble Pneumatic Rail</rdfs:label>
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		<property:Description rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Instructions to bench assemble pneumatic rail</property:Description>
		<property:Difficulty rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Medium</property:Difficulty>
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		<property:Introduction rdf:datatype="http://www.w3.org/2001/XMLSchema#string">'''&lt;u&gt;Tools Required&lt;/u&gt;'''


Standard spanner set 

Standard hex key set 

Pipe cutters

Standard screwdriver set 


'''&lt;u&gt;Parts Required&lt;/u&gt;'''


D0016300 x 1

P0001074 x 8

P0001101 x 2

P0001102  x 2 

P0001071 x 1

P0001186 x 10

P0001068 x 1

P0000470 x 1

P0001040 x 2

P0000010 x 6

P00000007 x 2

P0000142 x 1

P0001008 x 2

D0010167 x 2

C0001018 x 2

P0001022 x 2

P0001009 x 2

P0001108 x 4

P0001166 x 1

P0001106 x 1

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		<property:Main_Picture rdf:datatype="http://www.w3.org/2001/XMLSchema#string">R0015095_Bench_Assemble_Pneumatic_Rail_Screenshot_2023-06-13_080803.png</property:Main_Picture>
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		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections 

Pen mark all bolts to show finalised</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assembly valve bank as shown using


P0001074 x 4

P0001101 x 1

P0001102 x 1

P0001071 x 1

P0001186 x 8</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assembly valve bank as shown using


P0001074 x 4

P0001101 x 1

P0001102 x 1

P0001068 x 1

P0001186 x 2</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble fittings onto valve P0000470 using 


P0001040 x 2

P0000010 x 2

p0000007 x 2

P0000142 x 1

&lt;br/&gt;</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble 2 off P0001008 regulators with fittings as listed



P0000010 x 4</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Mount 2 off C0001018 Ethercat boxes to mounting plates  D0010167  2 off using M3 x 20 Pan head fasteners</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">If Machine is R to L build rail as shown 


If machine is L to R build rail mirrored to layout shown</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Additional photo required to show additional 4th 12mm tee connection   

Connect 12mm and 8mm blue air lines as shown 


Use fittings 


P0001108 x 4

P0001166 x 1

p0001106 x 1</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Mount assembled components onto mounting bar D0016300 as shown  

Space as follows  

Position 1st ethercat box 100mm for end of maytec beam ( non slotted hole end ) 

All mounted components to be spaced 100mm apart 

Except for

Ethercat boxes to butt together 

Valve to valve bank 1 , set to 70mm

Valve B1 and Valve B2 spaced at  130mm 


Use following  fixings


Each regulator mounted with P0001022 bracket and P0001009 nut, fastened with M5 x 12 socket caps and washers 


Valve bank  1 and 2 secured with M4 x 40 socket caps and M8 motor plate washers, spaced away from maytec rail with 2 M8 washers to enable valve to sit straight  


Ethercats Mounted with M6 x 16 socket caps and A form washers. 


Valve mounted with M4 x 30  socket caps, and M4 D nuts. ( one d nut will require cutting to shorten to allow fitment ) 


Use D nuts  to provide fixing points into rail</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Attach a length of 75mm x 25mm trunking @ 1310mm, 120mm from non slotted end  to rear of maytec and use M5 x 6 button sockets to secure

Ecr raised to add holes to maytec section on 05/09/23

Holes will required drilling until ecr finalises

1st m5 hole 130mm from non slotted hole end , then spaced at 250mm Drill and tap m5</property:Step_Content>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Unless otherwise stated</property:Step_Title>
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		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble valve bank 2</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble valve</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble regulators</property:Step_Title>
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		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Connect Air feed pipes</property:Step_Title>
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		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Attach trunking</property:Step_Title>
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