]> 2026-05-26T11:12:21+02:00 R0015278 Mount Completed Assemblies 0 en Draft Instructions to mount completed assemblies to main frame Medium 9 hour(s) '''<u>Tools Required</u>''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''<u>Parts Required</u>''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain <br/> false en R0015278_Mount_Completed_Assemblies_Screenshot_2023-08-16_111949.png none Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised 1 Move gripper with energy chain attached to point indicated 2 Adjust bracket in indicated direction so that energy chain sits central in the tray 3 Measure indicated distance S 4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down . <br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken</div> </div><br/> Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain . Check that there is no sideways pressure on the chain from misalignment Check that no snags occur on fixings when energy chain is travelling Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners and pen marked 1 Position 1 off drive assembly in the positions indicated 2 Use a 1000mm steel rule to align indicated sprocket with drive sprocket on drive shaft indicated <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Sprocket can be moved slightly along shaft but ensure key is always fully engaged into sprocket keyway. Motor assembly can be moved to aid alignment</div> </div><br/> Section two of this dokit must be followed Found here [[R0015278 Mount Completed Assemblies Section two]] <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...It is vital this position is checked and adhered too so energy chain clash on fencing is not encountered when at full travel</div> </div> Fixed part of energy chain be be at this position on mounting tray 1st hole 20mm from fold 2nd hole 35mm from fold This dokit is split into 2 parts , please ensure part 2 is used Lightly fix these parts, as adjustment will be required later <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not fit washers under the heads of button heads on all internal faces on energy chain trays. See picture</div> </div> 1 Fit D0015721 to indicate point Using M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut . 2 Fit D0015724 to indicate point with same fixings as above 3 Fit D0015723to indicate point with same fixings as above 4 Fit D0015725 at indicated position . <br/> 1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 30 set bolts and A form washers per bracket . Do not apply adhesive at this point 2 Set height to just clear plastic frame cap and set bracket level <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">..ECR requested to amend bracket with below changes. Rework to shown picture if new style is not issued</div> </div> Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers Ensure bracket is mounted square on carriage plate 1 Fit drive chain to shaft sprocket and motor assembly. 2 Adjust tensioner to apply tension to chain. This should be set so chain has minimal slack, but is not under excessive tension. Mount D0015598 with E0000366 as shown at 250mm from end . Use M8 D nuts, M8 x 16 socket caps and A form washers Set sensor to carriage face. Gap should be no larger than 1mm. Check gap at all points of travel along carriage face Fit pre built energy chain from assembly R0015286 and attach using M6 x 16 countersunk fasteners, M6 a form washers and M6 nyloc nuts <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Ensure reversed links are fitted to the gripper assembly connection end Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays</div> </div> 1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 2 5 socket caps and heavy M8 washers 2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical 3 Finalise level of gripper. Use engineers level on indicated face . Manipulate mounting brackets to set level. Finalise fasteners once set Tolerance 0.5mm Mount 5 off D0015718 to indicated points using M6 x 12 socket caps and heavy M6 washers . Set faces flush as with previous step Do not apply adhesive at this point Energy chain assembly has 2 different mounting positions It is VITAL the correct ones are used Please fit using correct holes. Picture attached shows the energy chain fitted using the WRONG holes for mounting Mount roller beds as indicated , using M8 x 25 socket caps and heavy M8 washers. Do not apply adhesive to fasteners and only apply holding tension to fasteners Unless otherwise stated Mount pre built R0015063 Bench Assemble Roller Tables Mount pre built R0015011 Bench Assemble Gripper Mount Energy chain angle brackets Lower Mount short upper chain angle brackets Fit lower chain trays Fit Carriage bracket Attach pre built R0015286 energy chain Adjust lower trays to suit energy chain Adjust lower tray height Quality check Finalise fixings Mount Datum Sensor and bracket Mount R0015096 Bench Assemble Transfer Drive Assembly Add drive chain Now move to section two Fixed end fixing position This Dokit has two parts Important Information 2024-02-27T14:15:58Z 2460368.0944213 R0015278 Mount Completed Assemblies 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015278 Mount Completed Assemblies# QUERYee7a61aae48f1c3f91d8e4d7736360be R0015001B Mount Completed Assemblies 0 fr R0015001B Mount Completed Assemblies