]> 2026-05-26T05:07:54+02:00 R0015273 Module E support arm alignment 0 en Draft Alignment of loading arm assembly Hard 10 hour(s) '''<u>Tools required</u>''' Standard Hex key set Standard HSS drill set Wire line Tape Measure Engineers level 300mm Pedestal stand Adjusting jack '''<u>Parts Required</u>''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off false en R0015273_Module_E_support_arm_alignment_Screenshot_2023-07-06_080108.png none Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place 1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 1 at the end indicated, to give a level reading 3 Tighten bolts to hold in place Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor. 1 Remove Set bolt 2 Add adhesive Loctite 243 to bolt. 3 Refit and tighten 4 Mark head with ink to show completion of fixing 5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3 1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total reference detail 1 ) 2 Insert 8mm x 24mm spiral pins to 8mm holes 3 Clean drilled areas of swarf and cutting fluid 1 Add brace to arm as indicted > bottom hole will need drilling into main frame to secure . Drill and tap M6. Position bottom of bracket to dimension shown 2 Repeat Step 8 to mount next arm onto frame. 3 The bottom position of the support brace is determined by the previous arm. Measure Top pitch and replicate below Repeat step 8 and 9 to complete the mounting of the support arms Leave the pedestal as support under beams 8 and 9 use following dokit for alignment [[Alignment guide using wire line]] Use support arms 1 and 7 as fixed datum points. The mounting section these are bolted to should be in the middle of their slot adjustment wise. Set wire line and move indicated arms in directions shown to achieve straightness by wire line Once alignment has been achieved, Check level of arms on Y axis and adjust if required by using pedestal stand and jack Recheck alignment if arms have been adjusted on y axis , and correct if necessary Supervisor sign off required for alignment Now the arms are pinned at there local fix points, manipulate the two ends of the blue channel so they are in line with each other repeat this step at both indicated points Drill Final 8mm diameter holes at the remaining indicated points , top and bottom, and fit 8mm x 25mm roll pins ow finalise all m10 bolts associated with each dowel , by removing one at a time, adding adhesive and then tightening to final tension. Then mark each bolt as complete with a pen mark. Repeat this on all bolts next to dowels on the drilled blue section Now a datum is set, arms 8 and 9 can be finalised Arms 1 to 7 are used as the datum to set the position of these arms Set up a wire line onto the indicated face , and use arms 1 to 7 for reference to set the alignment of arms 8 and 9. Ensure slight gaps on arms 2 to 8 are maintained to ensure the straightness is held along the entire span of arms Y axis position should be double checked when adjustment is complete for alignment of wire line, and adjusted to suit if required Quality check from supervisor required at this point to assure correct setting of alignment of arms Drill indicated remaining 8mm diameter holes next to arms 8 and 9 and fit 8mm roll pins . Then finalise m10 bolts using the same process as before by removing one by one, adding adhesive and then tightening and marking as complete 1 Support arm as shown in detail 2 Use 8mm x 24mm spiral spin to locate arm on mounting face Use m10 x 30 cap heads with no washers to fix arm to mounting face Use Loctite 243 to fix m10's and loosely secure arm to mounting face 3 Adjust arm for level on X axis by using the indicated face to check level with an engineers level 4 Tighten m10 cap heads to lock x axis position on arm and then ink mark bolts as finished 5 Adjust arm for level on Y axis. Use jack on pedestal to adjust height. Use engineers level on indicated point to check level Secure m10 bolts at positions shown lightly, then drill 8mm diameter to top and bottom faces indicated then add 8mm x 24mm roll pins to drilled holes. Repeat at all indicated points <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Check with supervisor for correct handing and orientation of module and parts before commencing fitting</div> </div> 1 Fit mounting channels to frame using M12 x 25 Set bolts and A form washers. Do not add adhesive to bolts at this stage . Do not tension bolts. 2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame 3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level 4 Tighten bolts to hold in place Use pictures for orientation 1 Mount support channels to frame using m10 set bolts and m10 A form washers Do not add adhesive at this point to fixings 2 Set all sections mid slot as per picture 3 Slightly tension bolts to hold in place All threads in channels should be tapped to clear any debris present before fitting Ensure all tape is removed from components , please see picture of what is NOT acceptable The following step has been amended to include 2 off support legs to be fitted instead of previous 1 off <br/> Ensure 2 off fixing holes in support arms are drilled to 8.5mm diameter before fixing support to frame Please take photos so this step can be updated please <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">.....Check length of D0015744. Ecr requested (31/07/23) to change length to 754mm . If issued part is 774mm long reduce length by 20mm</div> </div> 1 Drill arm 8.5mm to suit Maytec section mounting (please supply details So ECR can be generated ) 2 Fit Maytec support assembly as shown Parts used D0015743 x 1 D0015744 x 2 M0000516 x 2 M0001016 x 2 Adjust assembly to support arm correctly Unless otherwise stated Fitting of Mounting Channel 3 Fitting of Mounting channel 2 Fitting of mounting channel 1 Quality Check Required Finalising Fixings Dowel in Position Mount support channels Mount Support arms to frame Add support brace to Arm Repeat step 8 and 9 Assemble and fit Maytec arm support Arm alignment Quality Check ! Dowel and Fastener finalisation on arms 1 to 7 Ensure alignment of end sections Drill final 8mm dowel points Finalise position of arms 8 and 9 Set wire line and positions arms 8 and 9 Quality Check required Drill and Dowel Alignment complete! Clean all threads Ensure all tape/packaging is removed from components Amendment in following step 2025-05-27T07:57:55Z 2460822.8318866 R0015273 Module E support arm alignment 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015273 Module E support arm alignment# QUERYee7a61aae48f1c3f91d8e4d7736360be