]> 2026-05-26T18:47:25+02:00 R0015146 Pneumatic pipe Installation Part 3 0 en Draft Details to install pneumatic and electrical loom Hard 1 minute(s) This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly <u>'''Tools Required'''</u> Pipe cutters Pipe identification markers Flush cutters <u>'''Parts Required'''</u> P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1 false en R0015146_Pneumatic_pipe_Installation_Part_3_Screenshot_2023-12-14_145058.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added 1 Cut 1 off 6mm black pipe at 5 meter and add identification of 2149 2 Use cable 13F1 and 13F from cable loom box 3 Attach pipe and cable as shown 4 Loom additional cable 13F as shown 1 Cut 1 off 6mm black pipe at 5.5 meters and identify as 2159 and fit to turret 2 Use cable 14F1 and fit to turret 3 Fit extension cable 14F to 14F1 1 Cut 2 off 6mm black pipes at 5.5 meters and label as 2241 and 2249 2 Use reed switch cable X215, X215 extension cable 2 Use reed switch cable X215, X215 extension cable 3 Fit X215 reed switch to cylinder. Use test box to set position on switch. Set to home position as shown. (cylinder retracted is home position ) 1 Use cable X296 from wiring loom box. Leave right angle end at outfeed side . Run through saddle brace along with X215,14F and 3 off 6mm pipes 2249,2241 and 2159. Cables to exit saddle brace other end 2 Loom and tidy as shown . Exactly replicate loom <br/> 1 Bring looms together as shown . Exactly replicate 2 Use spiral wrap to complete loom 3 Use cable tie base to secure loom . Ensure loom length is correct for full range of table movement, and as short as possible 4 Add pre wired cable 40f with interlock as shown ( will require removing from prebuilt top hood if fitted ) 5 Integrate into loom from saw motor Add pre made cables CB17f and CB18F to stepper motor and loom as shown with spiral wrap. Secure with tie wrap to tie wrap base, again ensuring loom length is correct for full travel but as short as possible Add spiral wrap to switch cable Quality check that cable and pipe looms do not hinder operation of SY axis table Movement should be free and no cable pinch or trapping should be possible check no excessive tension is put on looms or stepper motor connections 1 Use cables 16F, 23F and EC04F from wiring loom box Leave tails as shown for connection along with cables CB17f and CB18F from previous loom , and EC05F and 24F from rear Ethercat. 2 Add trunking lid to finalise all cables and pipes within 1 Identify pipe 2139 from front loom, and add P0000160 flow regulator to the position shown 2 Insert Loom from front of machine into lower trunking, cable to exit slot midway along trunking , pipes to travel full length of trunking and exit rear 3 Insert cables from rear loom into lower trunking and exit from slot Use cables CBX126 and CBSR1 Attach CBX126 to SR Axis datum as shown and run cable to lower section Attach CBSR1 to servo and loom as shown into lower trunking with CBX126 Note to remove 1 off trunking upstand to allow cables to enter Use slot to exit cables from trunking Ensure loom allows for complete movement of bottom table 1 Exit remaining rear pipes at upper slot in panel 2 Tidy front and rear lower looms with cable ties 3 Fit lower trunking lid Create Loom to run to electrical cabinet. Ensure pipes are not twisted and all pipes run parallel Enter trunking as shown From original loom divert pipes 2041 2 off and 2049 2 off and run to top of trunking Also run 8mm blue from same loom Cut and label 2 off 6mm black air pipes at 1.5meters and label 2041A and 2049A Run these from point A to B as shown Add 6mm Y connector to 2 off of each pipe to create single feed pipe . Connect 2041 and 2049 to OUT port on flow regulators Connect 2041A and 2049A to IN port on flow regulators Loom pipes neatly from trunking Connect 8mm Blue air pipe to service unit as shown Add 6mm Y connector as shown to split 809 pipe from loom into 2 off 809 pipes Connect 801 direct from loom into valve bank Y80 connection rear port Connect 1 off 809 directly to valve bank at front Identify Pipes 802 and 803 from loom Run 802 803 and 809 out of the end of the trunking and connect to high/low pressure valve as shown Connect remaining pipes in loom to valve banks 1 and 2 Ensure cable marker Yxxx matches pipe number xxx Ie Y204 labelled valve has 2041 and 2049 connections Front port of valve bank will always have pipe numbers ending in 9 connected Rear port of valve bank will always have pipe numbers ending in 1 connected Fit trunking lids and finalise installation of pipe work Ensure are looms are neat and tie wraps are appropriately used for retention Ensure clearance is present between linear rail and grease line as indicated Ensure no tight bends are implemented when fitting Unless otherwise stated Y214 Z Turret Infeed Y215 Z Turret Outfeed Y224 Outfeed Z block Loom cables through saddle brace Finalise SY control loom Finalise SY stepper motor loom Check Movement and loom position Ethercat Stepper control box Lower trunking SR connections Finalise looms Rear loom Additonal pipes Connect Flow regulators And 8mm blue pipe Connect Y80 High/low pressure system Connect valve bank 1 and 2 Fit trunking lids to finalise SY saddle grease lines 2025-01-09T07:44:52Z 2460684.8228241 R0015146 Pneumatic pipe Installation Part 3 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015146 Pneumatic pipe Installation Part 3# QUERYee7a61aae48f1c3f91d8e4d7736360be