]> 2026-05-26T22:37:24+02:00 R0015101 Bench Assemble Take Up Assembly 0 en Draft Instructions to bench assemble take up parts Medium 1 hour(s) <u>'''Tools Required'''</u> Standard hex key set Standard spanner set <u>'''Parts Required'''</u> D0008281 Takeup Boss Cap x 4 D0015581 Fixed Pivot Bracket x 4 D0015584 Cylinder Trunnion Plate x 1 D0015590 Takeup Arm ZX5 x4 D0015593 Takeup Arm Pin ZX5 x 4 D0015595 Takeup Arm Washer 4mm x 4 D0015596 Takeup Bearing Block Short x 4 D0015605 Fixed Pivot Bracket End Plate x 4 D0015736 Hard Stop Backplate x 1 D0015737 Hard Stop Shaft x 1 M0001077 Rubber bump stop M6 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1 P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 P0001112 Cylinder 32 x 125s Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube <br/> false en R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_065343.png none Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised 4 off 1 Combine D0015605 and D0015581 and fasten with 2 off M6 x 16 socket caps <br/> 4 off Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap Once bolt is finalised, check arm rotates smoothly when the bracket is held 4 off Insert D0015593 pin into takeup bearing block D0015596 and secure to arm using M8 x 30 Countersunk bolt and use Loctite 270 to fix Check that D0015596 block turns freely once fastened 1 off 1 Mount D0015737 shaft to D0015736 Backplate using M6 x 16 socket cap 2 Attach bump stop M0001077 with M6 standard nut, use loctite 243 and set to dimension shown 1 Fit air fittings PP0001198 2 off and P0001198 1 off as shown 2 Attach P0000049 Cylinder Spherical Bearing to cylinder,use adhesive and finalise lock nut . Leave 2 threads exposed 3 Attach Cylinder clevis end using parts P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 Attach with M6 x 16 socket caps 4 off arms should be lubricated with grease gun and trojan grease via greasing point '''Following assembly is handed . Please see diagrams for correct assembly for appropriate hand of machine''' 4 off Assemble arm parts as shown Add M6 straight grease nipple to indicated face Add M6 x 10 grubscrew to indicated face Before assembling Rod end P0000049 to cylinder, 2 off B0001106 bushes must be fitted as shown Unless otherwise stated Assemble cylinder unit Mounting bracket assembly Assemble arm Assemble arm to bracket Attach bearing block Assemble bump stop Lubrication Bush fitting Updated 2025-01-07T14:40:32Z 2460683.1114815 R0015101 Bench Assemble Take Up Assembly 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015101 Bench Assemble Take Up Assembly# QUERYee7a61aae48f1c3f91d8e4d7736360be