]> 2026-05-26T14:09:15+02:00 R0015100 Fit Guarding 0 en Draft Guarding fitment instructions Medium 5 hour(s) '''<u>Tools Required</u>''' Standard hex key set Standard spanner set '''<u>Parts Required</u>''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1 <br/> false en R0015100_Fit_Guarding_Screenshot_2023-10-20_090707.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added Fit pre assembled front door to frame Use 6 off M4 x 12 button sockets only to fix hinges to frame. Ensure door sits square to frame ECR Raised 13/12/23 Rework part to attached dimensions until ECR process issues amended part 1 Fit mounting bracket using 2 off M6 x 30 socket caps and heavy M6 washers 2 Attach interlock and guard panel using 4 off M5 x 60 socket caps, M5 penny washers and M5 Nyloc nuts ECR raised to amend door fixing block holes 1 Drill and tap indicated hole to M5 <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not drill through !!!!</div> </div> 2 Fit interlock blade using 1 off M5 x 20 socket cap and M5 A Forms washer , and align as shown 3 Mark position of second fixing hole and drill and tap to M5. <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not drill through!!!</div> </div> 4 Finalise interlock with second M5 x 20 socket cap and A Form washer 5 Tap holes to remove debris and Fit 1st part of door catch using 2 off M4 x 10 countersunk bolts 6 Fit Second part of catch as shown 1 Adjust interlock switch assembly to align exactly with fixed position of blade . Entry of blade into switch must be smooth and perfectly aligned 2 Mark position of second part of catch assembly with door closed , and drill 2 off M4 tapped holes into frame . Fix with 2 off M4 x 10 countersunk fasteners 3 Check closing and opening of door once all components are fitted in correct and well aligned . Not excessive force should be needed to overcome latch assembly Use 12 off M6 x 12 socket caps with A Form washers to fix hinge panel to frame as shown Once fitted check that holes indicated are well aligned and fasteners can easily be removed Mark position for serial plate as shown Mark and drill 1 hole only to 3.3mm Insert rivet into serial plate and drilled hole ( do not swell rivet) and mark remaining 3 holes Drill 3 off to 3.3mm Fix with 4 off rivets and finalise Fix with rivets Fit 2 off chute inserts using 2 off M6 x 12 socket caps and A Form washers <br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Ensure electrical terminations behind these panels are complete before fitting guards</div> </div><br/> Fit rear chute Use 4 off M6 x 10 button sockets to connect inserts to chute Use 6 off M6 x 12 socket caps with M6 A Form washers to connect chute to frame Prepare frame for hood fitting Ensure cable indicated is as shown . Check frame bungs are fitted <br/> 3 Person lift Lift and position top hood onto frame Ensure cables feeding from saw top hood front corner are feed into area shown as the hood is fitted Fit 4 off M6 x 60 socket caps with A form washers as shown Fit 3 off M6 x 12 socket caps and M6 A Form washers as shown Fit 2 off M5 x 12 socket caps and A form washers as shown Check all fasteners are finalised. Inclusive of all upper and lower tray fasteners Insert cable through emergency stop from within machine Fit blade spanner to frame as shown Use 1 off M6 x 30 socket cap 1 off M6 penny washer 2 off M6 standard nut 1 off M6 A form washer Fit front compliance guard Position central on frame and 15mm up from lowest point of frame Drill and tap to suit M6 4 off Fix with 4 off M6 x 12 socket caps and M6 a Form washers ECR raised 13/12/23 to amend and add holes Until processed rework at assembly to attached drawing Remove lower fasteners from hinge panel and fit compliance guard in position <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...ensure M6 hole 50mm from end of side rest is at the end shown</div> </div> Fit 3 off side rests as shown Use 6 off M6 x 10 socket caps and M6 penny washers 1 Set square to front tray 2 Ensure in fully forward position Set all 3 off to these settings Fit rear door as shown using 4 off M6 x 12 socket caps Fit A Form M6 washers to lower 2 off socket caps only Fit air gun hook as shown . Fix with original panel fixing Check table alignment Once top hood is fitted and fastened down, cut table alignment should be checked for movement See [[R0000571 Fit and Level Cut Tables , Finalise Eject]] for correct method of checking flatness of tables It is vital that the front door interlock is correctly aligned to the interlock. Interlock blade must enter interlock smoothly and fully insert into body. If unsure how to check, please speak to supervisor Finalise position of tip strips to the following 1 Set this part 1mm below top face of eject table. Ensure it is set parallel to the eject bed face 2 Set this part to be 2mm above the side rests. Ensure the height is set parallel to the arms. Ensure both ends of this plate are set at 2mm <br/> Please note there has been quality instances of the front door being stiff to close Please ensure when the following steps are followed, that this is checked during the process . Front door should close easily and have no additional force required to close final movement to the closed position Please check with supervisor if unsure if quality of fit is acceptable Unless otherwise stated Fit front door Fit hinge panel to frame Fit chute inserts Fit rear chute Fit blade spanner Finalise position of tip strips Rework D0016266 Fit front door interlock assembly Attach interlock key and catch Align interlock and drill Catch Fit serial plate Prepare to fit top hood Position top hood Fix top hood Quality check fasteners Exit cable for emergency stop Fit compliance guard front Rework D0016204 Fit compliance guard side Fit side rests Fit Rear door Fit air gun hook Front door interlock alignment Quality Check 2024-04-03T10:38:32Z 2460403.9434259 R0015100 Fit Guarding 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015100 Fit Guarding# QUERYee7a61aae48f1c3f91d8e4d7736360be