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		<rdfs:label>R0015096 (e) Bench Assemble Transfer Drive Assembly</rdfs:label>
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		<property:Description rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Instructions to bench assemble drive assembly</property:Description>
		<property:Difficulty rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Medium</property:Difficulty>
		<property:Duration rdf:datatype="http://www.w3.org/2001/XMLSchema#double">1</property:Duration>
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		<property:Introduction rdf:datatype="http://www.w3.org/2001/XMLSchema#string">'''&lt;u&gt;Tools Required&lt;/u&gt;'''


External circlip pliers

Internal circlip pliers

Standard hex key set

Standard spanner set


'''&lt;u&gt;Parts Required&lt;/u&gt;'''


H0007576 x 1

B0000139 x 1

D0007577 x 1

D0015626 x 1

D0015561 x 1

D0015562 x 1

B0001167 x 1

D0015024 x 1

B0001100 x 3

B0001166 x 1

B0000229 x 1

D0015610 x 2</property:Introduction>
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		<property:Main_Picture rdf:datatype="http://www.w3.org/2001/XMLSchema#string">R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_101243.png</property:Main_Picture>
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		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Use Loctite 243 on all fasteners

Use Loctite 572 on all pneumatic threaded connections

Pen mark all bolts to show finalised</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">1 off

1 Press bearing B0000139 into sprocket H0007576.

If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.

If fit is tight, inspect parts to Drawing to confirm correct sizes

2 Press D0007577 into sprocket and follow above for correct fitment .

3 Captivate with 20mm external circlip</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">1 off

Attach sprocket assembly to D0015626 Using M8 Socket cap (length Required)</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Check motor has been supplied in the shown configuration.

Gearbox may need rotating on supplied motor assembly to match orientation shown.

Motor terminal box position is vital</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">1 off

1 Insert 3 off B0001100 key into driveshaft

2 Insert driveshaft D0015024 as shown and captivate either side with external circlip (size required)</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Check B0000229 has been assembled in the correct order

1 C Spanner pressure nut

2 Locking washer

3 Spring washer 3 off

4 Spreader plate

5 Friction washer

6 Centralise boss

7 Drive sprocket

8 Main Flange</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">1 off

Mount clutch assembly as shown and captivate with 25mm external circlip

ECR raised 12/06/23 to address problem of grubscrew lock off missing key fitted.

Until corrected , use M6 x 10 kcp grubscrew to lock on to shaft</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">2 off

Attach motor to base as shown

Use M8 hex set bolts , A form washers and M8 nyloc nuts to secure 4 off mounting points

(Bolt Length required)

&lt;br/&gt;&lt;div class="icon-instructions caution-icon"&gt;
&lt;div class="icon-instructions-icon"&gt;&lt;i class="fa fa-exclamation-triangle"&gt;&lt;/i&gt;&lt;/div&gt;
&lt;div class="icon-instructions-text"&gt;Ensure fasteners are long enough to pass through nyloc section of nut&lt;/div&gt;
&lt;/div&gt;&lt;br/&gt;</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">2 off per assembly

1 off assembly

Use M12 x 100 hex set bolts (check size) and A form washers to attach 2 off clamp plates D0015610 to assembly as shown

&lt;br/&gt;&lt;div class="icon-instructions info-icon"&gt;
&lt;div class="icon-instructions-icon"&gt;&lt;i class="fa fa-info-circle"&gt;&lt;/i&gt;&lt;/div&gt;
&lt;div class="icon-instructions-text"&gt;......Do not apply adhesive to these as they will be removed for installation later on&lt;/div&gt;
&lt;/div&gt;&lt;br/&gt;</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">1 off

1 Attach D0015561 to D0015562 as shown using 3 off M8 socket caps (size required)

2 Mount assembled sprocket plate using M6 x 30  socket caps and heavy F0000247 M6 washers</property:Step_Content>
		<property:Step_Content rdf:datatype="http://www.w3.org/2001/XMLSchema#string">It is vital that the alignment bush can pass through the drive sprocket by hand</property:Step_Content>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Unless otherwise stated</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Assemble chain tensioner</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Attach to mounting plate</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Attach Base</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Check motor assembly configuration</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Fit Drive shaft</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Check Configuration of clutch</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Fit clutch to motor</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Mount motor to base</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Attach clamps</property:Step_Title>
		<property:Step_Title rdf:datatype="http://www.w3.org/2001/XMLSchema#string">Quality check</property:Step_Title>
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