]> 2026-05-26T15:09:49+02:00 R0015090 Bench Assemble Roller Tables 0 en Draft Instructions for bench assembling Roller tables Medium 6 hour(s) '''<u>Tools Required</u>''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''<u>Parts Required</u>''' P0001110 x 13 P0000049 x 13 P0001198 x 26 D0015001 x 13 B0001103 x 26 D0015481 x 13 B0001220 x 26 D0015603 x 13 D0015010 x 26 D00150002 x 13 D0015603 x 13 D0015005 x 10 B0001092 x 45 D0015004 x 2 D0015003 x 4 D00155547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 10 false en R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png none Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised 13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec ECR raised 06/06/23 2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through. ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment 13 off 1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten 2 Fit 2 off B0001103 bushes to D0015006B 13 off 1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers 2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers 5 off to be assembled 1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix. Do not use washer under head of button head screw, on use on on nut side 2 Adjust the 2 off D0015005 1st section pushed against edge of clearance hole in direction shown 2nd section pushed in same direction 3rd Check parallel and adjust to correct 4th check squareness by taking corner measurements and adjusting if required Once all above is achieved, finalise fasteners Fit 3 off B000102 roller to each assembly Using same checks and setting as above assemble 1 off roller table with 4 rollers as shown 1 off only and mark for later Reference Tap 2 off indicated holes M3 5 off Large Roller bed assemblies with two cylinders require pneumatic pipe installation. Use identification numbers as follows 1571 Home position (up) 1579 Active position (down) <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">......Ensure Fixing nut from indicated point is removed from each cylinder and disregarded</div> </div> 13 off <br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps 1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt. 2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate</div> </div> 1 Fit 2 off P0001198 fittings to cylinder P0001110 2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut Process for bench assembly of roller beds has been amended to aid fitment later on in build process. Once roller beds are assembled, connection between cylinder and rod end bearing should be disconnected '''<u>Please take pictures of this please</u>''' 1 Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown, Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 1 off Sensor E001120 ,1 off Blower P0000200 , 1 off P0000160 flow regulator and 1 off bracket D0015547 as shown. Label as 3759 Please note that in the next step the sensor has been amended to a different orientation. Please ensure the sensor is orientated as shown in this step, and use following step pictures for position not orientation Unless otherwise stated Assemble Cylinder assembly Check for rework Check for rework of following parts Fit bushes and mount cylinder Combine support arm and roller bracket Assemble Large roller Table Fit rollers Assemble medium roller table Prepare M3 holes Assemble small roller table using pre drilled assembly Pneumatic pre assembly Process amendment Sensor orientation change 2025-01-07T15:22:31Z 2460683.1406366 R0015090 Bench Assemble Roller Tables 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015090 Bench Assemble Roller Tables# QUERYee7a61aae48f1c3f91d8e4d7736360be R0015007 Bench Assemble Roller Tables 0 fr R0015007 Bench Assemble Roller Tables