]> 2026-05-26T15:10:04+02:00 R0015041 Bench Assemble Top Hood Assembly 0 en Draft Bench assembly details for Saw top Hood Medium 6 hour(s) '''<u>Tools Required</u>''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''<u>Parts Required</u>''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/> false en R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_135838.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added Attach gas strut to top door assembly . 1 Use M5 dome nut to secure top ball joint. 2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint 3 Set correct gas pressure Gradually adjust gas until correct setting is achieved Door must lift up under own weight but not open violently <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...ECR Raised 21/11/23 to add estop mounting holes to drawing. Will require adding on assembly until processed</div> </div> Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts Please provide drilling details to enable update of part drawing Fit beacon to top hood <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">......ECR raised 21/11/23 to add mounting hole for beacon to hood drawing . Until processed will require adding on assembly</div> </div> Any drilling details add here <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...ECR Raised 21/11/23 to add fixing holes to hood for mounting of console mount. Until processed add on assembly</div> </div> Fit console mount bracket to top hood(electrical department to provide bracket ) Mount bracket using 2 off M6 x 20 countersunk, 2 off M6 motor plate washer and 2 off M6 Nyloc nuts <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">......ECR Raised 21/11/23 to add fixing holes to hood for mounting of console connection box. Until processed add on assembly</div> </div> Fit abs connection box using 4 off M4 x 16 socket caps Fit top door screen to top door Use M6 x 16 socket caps and M6 A form washers on outward facing face Use M6 penny washers and M6 Nyloc nuts on inside face Loom cables to rear lower area of top hood Network cable to connect camera provided by electrical department It is vital that correct interlock blade alignment is achieved when the door closes onto the interlock switch . Do force should be required for the blade to enter the switch Perfect alignment must be achieved on these parts when closing and opening the top door Fit acoustic foam to top hood 1 Measure 1st section and cut to size using cutting board and straight edge , and fit to hood 2 Measure 2nd section and cut to size using cutting board and straight edge , and fit to hood <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">......ECR raised 21/11/23 to add fixing holes for camera to hood drawing . Until processed will require adding on assembly. 3 off M4 tapped holes will require adding to hood</div> </div> Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting Fit camera to top hood using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top Supply drilling details to capture data to update please <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...ECR raised 21/11/23 to add fixing holes for light to hood drawing . Until processed will require adding on assembly</div> </div> Use M5 x 10 button sockets and M5 penny washers, Light will be pre wired by electrical department Fit light to inside of hood using what fasteners at the position shown Light should be 75mm down from top face of hood Ensure clearance is left for mounting of camera 1 Tap 6 off M4 holes on saw hood for hinges 2 Fix 2 off hinges to top hood using 6 off M4 x 12 button 3 Mark hinge positions onto top door , set door even to aperture 4 Drill top door to allow fitment of hinges 5 Remove hinges from top hood and fit to top door using 4 off M4 x 12 button sockets, M4 A form washers, M4 shakeproof washers and standard M4 nuts 6 Attach handle to top door using M8 x 16 socket caps and M8 A form washers 7 Add M0000031 panel edging to top door Fit top door to hood using 4 off M4 x 12 button sockets Tap mounting holes to clear paint and Fit interlock blade to top door using 2 off M6 x 16 socket caps 1 Rotate end of interlock switch 2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Ecr raised 21/11/23 to add holes to top door for mounting, will require drilling to suit until processed</div> </div> 4 Ensure interlock is set to open position 5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Ecr Raised 21/11/23 to include add mounting points for interlock assembly to drawing for hood</div> </div> <div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...ECR raised 21/11/23 to add fixing holes for cable bases to hood drawing . Until processed will require adding on assembly</div> </div> Fit cable tie bases on inside of hood using M4 cable tie bases and fix with M4 x 10 counter sunks and back off with M4 dome nuts and M4 A form washers Unless otherwise stated Fit top door to hood Fit door switch Attach gas strut Fit acoustic sound proofing Fit Rear emergency stop Fit light Fit Cable retentions Fit console mount bracket Fit beacon to top hood Mount camera Fit Top door screen Loom cables Fit connection box Attach hinges to top hood In the following step 2025-01-16T09:50:45Z 2460691.9102431 R0015041 Bench Assemble Top Hood Assembly 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015041 Bench Assemble Top Hood Assembly# QUERYee7a61aae48f1c3f91d8e4d7736360be