]> 2026-05-26T12:13:51+02:00 R0015011 Bench assemble Gripper 0 en Draft Bench assembly of Material Gripper Medium 2 hour(s) ==Introduction== '''<u>Tools Required</u>''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''<u>Parts Required</u>''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4<br/> false en R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_103900.png none check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar Use Loctite 243 on all fasteners Pen mark all bolts once finalised 1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly<br/> 1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown 2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips 3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown 4 Add remaining link shafts and circlips Fit assembled cylinder unit to gripper frame 1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut 2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates 3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time Combine parts 1 Use 2 off 6mm x 20mm dowels to align ( 1 top and 1 bottom) 2 M8 x 16 socket cap and A form washer 3 M8 x 20 countersink <br/> Use 2 off D0015085 1 Assemble as shown using 8 off M8 x 20 socket caps 2 Check top and bottom bars are parallel 3 Check grip slide moves freely up and down <br/> 1 Use M4 x 6 panhead to attach B0001181 rail to gripper base Fit M0001182 spring to main base 2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly 3 Check lever assembly is free and moves consistently along entire length of travel <br/> 1 Add cable markers to E0001069 cable , Mark as X294 both ends 2 Attach above cable to E0000336L and fit as shown with 1 off supplied lock nut and shakeproof washer on the indicated face 3 Set Sensor position as follows Press lever fully in direction shown Adjust sensor to touch rear of profile present lever Adjust sensor back half a turn Lock of lock nut to hold position ( Do not over tension ) Check, when lever is pressed fully back, the sensor should be close to the profile present lever but not touching <br/> Use 4 off A0001044 p clips 4 off M4 x 12 socket caps and captivate X294 cable at points shown Please ensure the following gap of 13mm is set with verniers, as accuracy is crucial Tolerance -+0.1mm 1 Fit bushes B0000437 x2 to body D0015431 2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 5 grubscrew 3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap 4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm with verniers and lock all fasteners. Recheck measurement tolerance +- 0.1mm <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">......Ensure loctite 243 and final tension is added to 2 off locking nuts indicated when setting grip nose gap</div> </div><br/> When assembling next step, check position of strike plate at indicated point. No overhang below bottom face of gripper base should be present. <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...When fitting reed switch, ensure grubscrew is removed before fitting location clip</div> </div> Fit air fitting P0001198 to cylinder Remove 32mm nut from cylinder and discard Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291 Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps Do not apply adhesive or final tension to these fasteners <br/> Several instances of the following step have been encountered. Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners The load switch must be assembled that enables free running and not tight spots to be encountered when operated. Please ensure assembly guidance is followed and adhered to. If any issues arise please advise supervisor for correct action Ensure ecr change is present on D0015082 Indicated hole must be tapped tru as shown. If hole is not tapped thru, please rework by hand and record as rework It is vital the above fitted shoulder bolt is correct. Bottom of shoulder bolt should meet face of gripper base as shown No thread should be visible when fitted correctly Due to many quality instances of incorrect fitting, please ensure the following steps are strictly adhered to 1 Remove grubscrew from P0001013 reed switch and dispose 2 Use metal retainer clip from P0001041 kit 3 Fit metal clip to reed switch as P0001013 reed switch as shown 4 Inset clipped reed switch into P0001041 bracket as shown, noting correct orientation # Remove screw and band from P0001128 kit # Bend ends of metal band to 90 degrees by hand ensuring thick metal plate is orientated as show # Fit screw through clearance hole and position reed switch assembly as shown # Attach to cylinder and fix in position with screw Fit bushes and bearings check fitment of D0015084 shafts Assemble load switch plate Assemble grip pin assembly Mount grip pin assembly to grip slide Assemble main frame of gripper assembly Fit link bars to assembly Fit Cylinder assembly Add mounting brackets Unless otherwise stated Assemble cylinder P0001120 check for rework Fit Sensor Fix X294 cable Quality Check strike plate position Quality check !! Caution ECR Check Quality Check How to correctly assemble and fit reed switch to cylinder 2024-06-26T14:44:24Z 2460488.1141667 R0015011 Bench assemble Gripper 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0015011 Bench assemble Gripper# QUERYee7a61aae48f1c3f91d8e4d7736360be Bench assemble Gripper R0015011 0 fr Bench assemble Gripper R0015011