]> 2026-05-26T07:23:55+02:00 R000560 Bench Assemble Spindle 0 en Draft Bench assembly of saw main blade spindle Hard 2 hour(s) <u>'''Tools Required'''</u> Standard hex key set Heat gun Copper/Hide hammer 240 grit disc Fe10 solvent <u>'''Parts Required'''</u> B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3 B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals x 1 D0004026 Bearing Housing x 1 D0004027 Saw Spindle x 1 D0004030 Lock Ring x 1 D0004031 Saw Washer x 1 D0004271 Front Saw Flange x 1 D0004272 Backing Saw Flange x 1 D0004771 Inner Bearing Spacerx 1 D0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1 <br/> false en R000560_Bench_Assemble_Spindle_Screenshot_2023-09-12_140540.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added Check fitment of D0004772 Outer Bearing Spacer into D0004026 Bearing Housing Spacer should pass through bearing housing when aligned correctly . Check for burrs on bearing if spacer doesn't pass through Check fitment of D0004030 Lock Ring onto D0004027 Saw Spindle Lock ring should wind to base of thread by hand Ensure correct bearing fitment is adhered to Bearings fitted should have resistance fit. If bearings are slide fit, Loctite 641 must be used with adequate de-greasing If bearing are tight, inspect parts to drawing 1 Fit B0000027 Ball Bearing as shown using press 2 Fit B0000060 Double Angular Bearing as shown 3 Fit D0004771 Inner Bearing Spacer 4 Fit D0004772 Outer Bearing Spacer , ensuring orientation as shown using measurement as reference 5 Fit 2 off B0000027 Ball Bearing 6 Fit and apply tension to D0004030 Lock Ring The outer spacer should have resistance when assembled in the direction shown. It should be possible to move it by hand, but not easily To adjust outer spacer pressure, the following steps can be performed To increase the pressure , reduce length of inner spacer To reduce the pressure, reduce the length of the outer spacer 1 To adjust the identified part, remove fitted bearings and remove inner or outer spacer from assembly 2 Use sanding pad to polish face of identified spacer to adjust length. Ensure rotating movements are used when adjusting to ensure parallel of faces is maintained 3 Only make small adjustments,the re assemble to check fitment Continue until desired fitment is obtained D0004026 Bearing Housing will require heating with heat gun to swell bore for spindle assembly fitment 1 Degrease thoroughly with FE10 solvent and dry 2 Use heat gun to apply heat to bearing housing . Heat for roughly 5 minutes Use airline to cool assembly quickly to avoid damage to bearing seals Once assembly has cooled, check rotation of spindle assembly Rotation should be smooth and consistent with no tight spots 1 Insert D0004852 Key as shown 2 Remove 2 off grubscrews from B0000048 Taperlock Set Apply copper slip, then re fit 3 Fit taperlock to align over key and apply light tension to grubscrews to secure temporary position of taper lock pulley 1 Fit D0004272 Backing Saw Flange as shown 2 Fit D0004271 Front Saw Flange as shown 3 Fit D0004031 Saw Washer and captivate lightly with M16 x 1.5 x 45 hex set yellow passivated When bearing housing is hot, slide in the spindle assembly and align the 2 m6 tapped holes in the spindle assembly to the bearing housing countersunk holes Add 2 off M6 x 16 counter sunk bolts and tighten Use M6 x 25 caphead as shown and fit to lock ring. Apply final tension Check fitment again of outer spacer If deviation has occurred, adjust rotational tension of lock ring slightly and re tension M6 x 25 cap head Continue until desired fitment is acquired and fasteners are finalised Check lock ring has no damage from tensioning. If present, dress with file to enable smooth fitting into housing Unless otherwise stated Check fitment Bearing fitment Assemble bearings on spindle shaft Check outer spacer resistance Adjustment of outer spacer resistance Finalise lock ring Heat Bearing housing Fit spindle assembly Cool assembly Quality check Fit taper lock pulley Attach blade mounting flanges Check lockring for damage 2023-11-03T13:34:01Z 2460252.0652894 R000560 Bench Assemble Spindle 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R000560 Bench Assemble Spindle# QUERYee7a61aae48f1c3f91d8e4d7736360be