]> 2026-05-26T12:17:12+02:00 R0000728 R0000729 Stroke Assembly Dismantling 0 en Draft Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299 Hard 3 hour(s) Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed <u>'''Tools Required'''</u> Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath <br/> false en R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-03_160654.png none The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately Remove M5 socket cap and washer and slide off blade guard Blade guard to be reused use 24mm ring spanner and saw blade pin spanner to remove blade from assembly Dispose of saw blade and M16 bolt Keep M16 Washer and blade flange for rebuid Remove 2 off m8 fasteners to remove damper bridge and pillars Dispose of all parts 1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes 2 Remove 2 off m6 socket cap bolts 3 Rotate blade flange to align second set of M6 socket caps and remove 4 off in total M6 socket caps to be removed <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...There are also 4 off M6 countersunk bolts that are accessible through these access holes. These must not be removed</div> </div> Front assembly can now be extracted from the main housing Remove 4 off M8 grubscrews indicated and extract 2 off hardened shafts from main body Shafts to be refurbished Use 17mm spanner to remove hard stop as shown Hard stop to be refurbished 1 Remove 3 off M8 socket caps indicated 2 Separate as shown . Two components are doweled together, use caution to not damage any faces when separating two parts Remove fasteners as shown Machined washer to be reused Raise pinion shown to allow blocks to be added beneath Use drift to separate pinion from shaft Dispose of pinion gear 1 Remove 3 off M6 countersunk bolts shown 2 Remove top cap and keep for refurbishment 3 drive shaft from base to extract assembly from housing Extract shaft as shown, and remove bearings from housing Dispose of bearings Remove two off keys from shaft to reuse and dispose f rest of components Lock drive flange as shown and remove M5 fastener on end of bevel gear Machined washer to be reused 1 Use drift to move bevel gear enough to allow pry bars to be used underneath 2 Use pry bars to remove gear 3 Key and shim washers to be reused Bevel gear to be disposed Press blade flange out of bearing assembly Spacer between 2 bearings should be reused Remove bearing using drift and dispose of bearing Disconnect 4 off M6 countersunk bolts and separate bearing housing from face plate Both parts to be reused 1 Remove 4 off M6 socket caps as shown 2 Separate block from motor Motor pinion housing to be refurbished . Motor and pinion to be disposed Clean and degrease parts indicated for rebuild Disassembly Remove blade Guard Remove Blade Remove damper bridge Disconnect front blade assembly Extract front blade assembly Extract 2 off shafts Remove hard stop Remove motor assembly Remove Pinion bolt and shaft bolt Remove drive pinion Remove drive shaft Extract shaft from bearing housing Remove keys from shaft Disconnect bevel gear Remove bevel gear Use press to remove blade flange Remove bearing from housing Remove bearing housing Remove motor pinion housing Disposed parts not required Clean and degrease 2024-06-04T10:15:23Z 2460465.9273495 R0000728 R0000729 Stroke Assembly Dismantling 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0000728 R0000729 Stroke Assembly Dismantling# QUERYee7a61aae48f1c3f91d8e4d7736360be R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit 0 fr R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit