]> 2026-05-26T11:10:51+02:00 R0000574 Fit Motor and Swarf Chute 0 en Draft Details for fitting motor and swarf chute Medium 2 hour(s) '''<u>Tools Required</u>''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''<u>Parts Required</u>''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3 false en R0000574_Fit_Motor_and_Swarf_Chute_Screenshot_2023-10-19_134327.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added Fit 3 off saw cut sensors from electrical dept. Ensure orientated as shown Labelled as X208 X209 X269 Use test box to set X208 at home position. Cylinder contracted X209 Saw cut out position. Cylinder extended, use air to lift head X269 Saw mid switch . Set this in the middle of the 2 previous fitted sensors <br/> Fit D0005628 Saw chute infill panel to H0004637 Offcut Chute Use M6 x 10 pointed grubscrews in infill section to use as markers Position as shown Use M6 x 12 socket caps with M6 A form washers to fix Fit pre assembled motor to head assembly. Use 2 off M8 Nyloc nuts and A form washers. Ensure correct orientation 1 Fit pulley to saw motor ensure copper slip is used on taper lock grubscrews 2 Fit 2 off belts 4 Apply tension to belts with belt tensioner 5 Align both pulleys with steel rule, whilst aligning belts to be central on idler puller. 6 Tension all securing grubscrews on both pullers . Pulley will move when tensioned, so take this into account when aligning 1 Tap 2 off M6 tapped holes on top face of bracket 2 Fit chute support to head assembly using 2 off M8 =x25 socket caps and 2 off M8 motor plate washers , do not apply final tension Fit swarf chute with 4 off M5 x 10 button socket heads 1 Adjust chute support so chute sits parallel to blade, Use slots on Bracket with M8 fasteners to adjust 2 Mark through 2 off M6 tapped holes on chute support bracket onto swarf chute 3 Remove swarf chute , drill 6.5mm diameter clearance holes 4 Refit swarf chute and secure with M6 x 10 button sockets 1 Check spindle clearance once chute is fixed. Hex head on spindle should clear swarf chute on all points of travel 2 Check that when eject table moves in and out towards saw blade, clearance is present between M8 cap heads and top of chute Attach saw motor anaconda to frame, using 2 off M6 x 16 socket caps and M6 A Form washers Ensure dokit [[Correct Adjustment of Saw Anaconda Rotation]] is used, to correctly set anaconda <br/> Attach pre built chute flap using M5 x 20 socket caps and M5 A Form washers When the next step is done, it is vital that only M6 button heads are used to secure swarf chute to support bracket. Use of washers creates a snag point for profile, so must not be used Quality instance has been recorded of incorrect setting of taperlock pulleys Please ensure the following information is adhered too 1 Each taperlock should have 2 grubscrews fitted in the positions shown 2 Grubscrews should have copper slip applied and tightened to acceptable tension (FT) Please observe setting of mid cut sensor in next step. Please ensure position of 122mm pitch is set between sensors as shown in picture on following step Before fitting motor, ensure cables are loomed onto cylinder rod furthest from blade on inside face, ensuring no cables will be obstructed by stationary block on shaft next to cylinder when head assembly is lifted Unless otherwise stated Fit Infill panel to chute Fit motor Attach anaconda assembly Fit pulley and belts Fit chute support Fit chute Align swarf chute and finalise Fit Saw cut sensors Check spindle clearance and eject clearance Attach chute flap Quality Mid cut sensor Loom sensors 2025-01-09T12:50:10Z 2460685.034838 R0000574 Fit Motor and Swarf Chute 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0000574 Fit Motor and Swarf Chute# QUERYee7a61aae48f1c3f91d8e4d7736360be