]> 2026-05-26T16:07:51+02:00 R0000558E Bench Assemble Base and Turntable 0 en Draft bench assembly instructions for main rotary base of saw Hard 6 hour(s) '''<u>Tools Required</u>''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''<u>Parts Required</u>''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 <br/> false en R0000558E_Bench_Assemble_Base_and_Turntable_Screenshot_2023-09-11_075622.png none All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added Fit D0004147E Turntable Shaft Mk5 to B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 as shown If fit is loose, use loctite 641, if fit is tight inspect parts to drawings '''<s>PICTURES REQUIRED</s>''' Identify larger diameter outer cage of bearing assembly B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) This can be done easily by using the D0004320E Thrust Bearing Housing Mk5 as a reference. One outer cage will easily fit into the housing, and 1 will not. Clean then heat the bearing housing to expand, and then fit the larger outer bearing cage using loctite 641 . Ensure cage is sitting correctly on the bottom of the thrust housing Whilst the housing is still hot, fit the bearing assembly orientated as shown . Add loctite 641 to bore when fitting Retain with B0001088 Circlip 125mm Internal using large circlip pliers to fit 1 Use 4 off M6 x 20 blackadised Umbrako socket caps and 4 off M0001176 stainless lock washers. 2 Apply loctite 243 and fit to indicated bores 3 Tension to 15 nm using torque wrench 1 Apply liberal grease to indicated area 2 Apply a bead of grease to the circumference of the indicated area It is vital all components which accept bearings are degreased with Fe10 Check that bearing housing fits turntable plate as shown Ensure this is done to all bores in this assembly 2 off shoulder bolts need fitting and modifying on gearbox before the gearbox can be fitted Use loctite 270 and fit 2 off shoulder bolts M6 x 8 x 30 to two opposing fixing points on gearbox mounting flange Cut shoulder bolt to 16mm with disc cutter and deburr and clean When completing the next step, please ensure the following is observed in reference to the dowel pin position in the turntable pin When assembling, the shown 10mm hole should never be used to locate with a10mm dowel. This is due to the M10 thread which holds ont he hard stop See pictures for clarification Align two previous fitted shoulder bolts to the 2 off 8mm diameter holes in the turntable shaft , this will align mounting holes for next step Use 6 off M5 x 16 socket caps and fix gearbox to housing orientated as shown Ensure gearbox access hole is oriented as shown <br/> Unless otherwise stated Degreasing Fit bearing to turntable shaft Fit outer cage of bearing Fit bearing assembly Prepare gearbox for fitting Fit gearbox to turntable housing Finalise gearbox mounting Apply grease Continue to work instruction part 2 Caution 2025-01-20T09:44:40Z 2460695.9060185 R0000558E Bench Assemble Base and Turntable 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0000558E Bench Assemble Base and Turntable# QUERYee7a61aae48f1c3f91d8e4d7736360be