]> 2026-05-26T12:15:08+02:00 R0000299 Stroke assembly rebuild 0 en Draft Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729 Very hard 4 hour(s)   The following instructions should be followed to ensure that correct assembly and setting are performed <u>'''Tools / consumables Required'''</u> Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket <u>'''Parts Required'''</u> Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1 false en R0000299_Stroke_assembly_rebuild_Screenshot_2024-07-04_153226.png none R0000728 and R0000729 are mirror images to each other Please inspect pictures to clarify and confirm correct hand to be built (Supplied unit to be refurbished will always be rebuilt as the same hand ) Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised 1 Check fit of Motor drive gear D0007873 onto B0000335 motor. Ensure fit is smooth and pinion can be fitted by hand. 2 If gear does not fit onto spindle by hand, remove key from motor shaft and * Check motor gear fits on shaft with no key present. If not rework bore of motor gear to ensure correct fitment * Check key passes through motor gear keyway . If not rework keyway until key passes through by hand * Re fit key and check motor gear now fits by hand onto motor shaft 3 Set motor pinion flush to top of shaft and secure with 2 off M6 x 10 KCP grubscrews and Loctite 243. Ensure these are fully tightened 1 Degrease mounting faces indicated with FE10 solvent 2 Apply bead of Hylomar as shown to drive pinion housing 3 Fit housing to motor, paying attention to orientation and fix with 4 off M6 x 50 socket caps Fit 2 off B0000043 bearings to housing D0007870 Ensure correct bearing fitment is achieved. Use loctite 641 and thoroughly degrease with FE10 is bearing are loose in bore Fit B0000105 bearing to shaft D0007875 , ensuring correct orientation Use loctite 641 and FE10 if bearing fit is loose Ensure bevel gears are identified correctly D0007868 has an additional raised face on the rear of the gear Fit Key B0000383 to Shaft , and fit bevel gear D0007868 , ensuring correctly orientated Fit assembled shaft to bearing housing as shown Again, observe fit of bearings and if required, use Loctite 641 bearing fit and FE10 solvent to correct if bearings are loose Degrease indicated faces with FE10 solvent Apply Hylomar as shown Apply Loctite 641 to bearing Fit assembly to main housing <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Hole fixing PCD must be observed to allow correct alignment . If not aligned correctly, all 3 fixing M6 holes will not align. Check orientation before fitting assembly</div> </div><br/> Fit B0000382 key to shaft Fit D0007874 gear to shaft Use M6 x 20 socket countersunk with D0007876 washer Use M6 x 20 button head with M6x 20 penny washer Use Loctite 243 and ensure all threads and tapped holes are thoroughly degreased with FE10 solvent Fit fasteners as shown and tighten both fasteners at the same time, using opposing threads to enable sufficient tensioning Degrease indicated faces with FE10 solvent Apply 1/3 of tube of M0000603 grease as indicated Apply Hylomar to face as indicated Combine 2 assemblies as shown. Use location dowels to position Fix with 3 off M8 70 socket caps and Loctite 243 Smooth excess Hylomar with clean rag once fasteners have been finalised 1 Fit 1 off B0000380 bearing to D0007797 as shown. Ensure correct bearing fit is observed 2 Fit to D0007750 backplate and secure with 4 off M6 x 16 socket countersunk 3 Fit D0007730 spindle 4 Fit D0007729 spacer 5 Fit 2nd B0000380 bearing Handing clarification Unless otherwise stated Motor Drive pinion Fit Motor Drive gear Housing Fit B0000043 Bearings Fit B0000105 bearing Bevel gear identification Fit Gear to shaft Fit shaft assembly to housing Degrease faces Fit and seal shaft assembly Fit drive gear Fit fixings Attach to main housing Fit B0000380 bearing to housing 2024-07-08T09:28:37Z 2460499.8948727 R0000299 Stroke assembly rebuild 0 false false 0 0 0 1 plainlist 3 [[:Dokit:DocOptions]] [[DokitEPIEnable::yes]] R0000299 Stroke assembly rebuild# QUERYee7a61aae48f1c3f91d8e4d7736360be