R0015358 Conveyor chassis : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(4 révisions intermédiaires par le même utilisateur non affichées)
Ligne 50 : Ligne 50 :
 
Pen mark all fasteners to show finalised</translate>
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Handing</translate>
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|Step_Content=<translate>Conveyor can be built in 2 formats
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L-R
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R-L
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Please see picture for clarification of orientation</translate>
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|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2024-06-05_094811.png
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|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095245.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 56 : Ligne 73 :
  
  
Mark Blowers as shown . <u>'''Please provide dimensions for these holes'''</u>
+
Mark Blowers as shown .
  
 
Drill through with 2.5mm drill
 
Drill through with 2.5mm drill
Ligne 76 : Ligne 93 :
  
  
Ensure maytec fittings are orientated correctly
 
  
 
Ensure spring clip is fitted to D nut
 
Ensure spring clip is fitted to D nut
  
'''<u>Please capture picture of maytec fittings added to this block and correct orientation</u>'''</translate>
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<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124234.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124234.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142104.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142104.png
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2024-06-05_094137.png
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|Step_Picture_03=R0015358_Conveyor_chassis_Screenshot_2024-06-05_094144.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 91 : Ligne 108 :
  
 
4 off per side</translate>
 
4 off per side</translate>
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125250.png
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|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142233.png
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142233.png
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|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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{{Tuto Step
 
{{Tuto Step
Ligne 111 : Ligne 130 :
 
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|Step_Picture_03=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_03=R0015358_Conveyor_chassis_Screenshot_2024-06-05_094353.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 127 : Ligne 147 :
 
Ensure blower points are orientated correctly to suit belt rotation direction
 
Ensure blower points are orientated correctly to suit belt rotation direction
  
'''<u>Better photos required please</u>'''</translate>
+
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124815.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_124815.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142440.png
 
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142440.png
 
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|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095416.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 143 : Ligne 164 :
 
Ensure blower point is orientated correctly to suit belt rotation direction
 
Ensure blower point is orientated correctly to suit belt rotation direction
  
'''<u>Photos in correct sequence required please</u>'''</translate>
+
Should be at bottom of frame on opposite side of drive motor
 +
 
 +
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125023.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125023.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095628.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 154 : Ligne 177 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125153.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125153.png
 +
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095710.png
 +
|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095714.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 162 : Ligne 187 :
 
M4 countersunk should sit flush, not above top of stainless sheet</translate>
 
M4 countersunk should sit flush, not above top of stainless sheet</translate>
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 177 : Ligne 201 :
 
Fit 8 off supplied m4 countersunk hex sockets  to finalise stainless plate fitting
 
Fit 8 off supplied m4 countersunk hex sockets  to finalise stainless plate fitting
  
'''<u>Photos required in correct sequence please</u>'''</translate>
+
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125404.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_125404.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 188 : Ligne 211 :
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133247.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133247.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 194 : Ligne 216 :
 
|Step_Content=<translate>Fit mid rollers</translate>
 
|Step_Content=<translate>Fit mid rollers</translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133333.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133333.png
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2023-11-16_142811.png
+
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_095830.png
|Step_Picture_02=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Tension slave roller</translate>
+
|Step_Title=<translate>Tension drive roller</translate>
|Step_Content=<translate>Set lower roller tension  
+
|Step_Content=<translate>Set lower roller tension (motor end)
  
  
 
Measure and set gap to 15mm either side
 
Measure and set gap to 15mm either side
  
'''<u>Photos required in correct sequence please</u>'''</translate>
+
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":661,"height":536,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.91,"scaleY":0.91,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/44/R0015358_Conveyor_chassis_Screenshot_2023-10-31_133447.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":370.01,"top":263.01,"width":101.36,"height":101.36,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":50.68230839379009,"ry":50.68230839379009}],"height":487,"width":600}
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Tension drive roller</translate>
+
|Step_Title=<translate>Tension slave roller</translate>
|Step_Content=<translate>Tension drive roller to  provide adequate tension to belt
+
|Step_Content=<translate>Tension drive roller to  22mm gap at both sides of roller 
  
  
Ensure both sides are set tot he same measurement
+
Ensure both sides are set to the same measurement
  
'''<u>Photos required in correct sequence please</u>'''</translate>
+
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133536.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133536.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-01-29_134913.png
 +
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 +
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":943,"height":596,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/3b/R0015358_Conveyor_chassis_Screenshot_2024-01-29_134913.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":262,"top":46,"width":55.57,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"22mm ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} 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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 237 : Ligne 259 :
 
It is important to test fit at this stage to identify correct fitment  
 
It is important to test fit at this stage to identify correct fitment  
  
'''<u>Photos required in correct sequence please</u>'''</translate>
+
<br /></translate>
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133901.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_133901.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_100021.png
 +
|Step_Picture_02=R0015358_Conveyor_chassis_Screenshot_2024-06-05_100028.png
 +
|Step_Picture_03=R0015358_Conveyor_chassis_Screenshot_2024-06-05_100059.png
 +
|Step_Picture_04=R0015358_Conveyor_chassis_Screenshot_2024-06-05_100108.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit blower fittings</translate>
 
|Step_Title=<translate>Fit blower fittings</translate>
|Step_Content=<translate>Fit 3 off blower fittings to mounting points on bearing cheeks
+
|Step_Content=<translate>Fit 3 off blower fittings to mounting points on bearing cheeks</translate>
 
 
 
 
'''<u>Photos required in correct sequence please</u>'''</translate>
 
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134014.png
 
|Step_Picture_00=R0015358_Conveyor_chassis_Screenshot_2023-10-31_134014.png
|Step_Picture_01=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
+
|Step_Picture_01=R0015358_Conveyor_chassis_Screenshot_2024-06-05_100142.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 5 septembre 2024 à 13:04

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Utility knife


Parts Required


B0000441 Conveyor 3580mm x 300mm x 1

B0001013 Conveyor Motor SEW - WA 10 x 1

B0001177 Pair conveyor side cheeks and bearings slave x 2

M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1

P0000200 Elbow Adaptor 6mm - M5 x 3



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Handing

Conveyor can be built in 2 formats


L-R


R-L


Please see picture for clarification of orientation


Étape 3 - Drill blower points on rollers

indicated 3 roller housings will require blower holes adding


Mark Blowers as shown .

Drill through with 2.5mm drill

Then drill half way from outside face with 4.2mm drill

Then tap outside face shown M5

Étape 4 - Assemble mounts

Assemble 4 off mounts


Ensure spring clip is fitted to D nut


Étape 5 - insert M4 plate nuts

insert 8 off supplied m4 plate nuts into correct face of long frame sections


4 off per side


Étape 6 - Assemble main frame

...Ensure maytec barrel fittings are positioned on inside face

Assemble main maytec frame


Ensure all sections are set in a parallel position

Please capture pictures for this please

Étape 7 - Finalise all fasteners

Ensure all fasteners are finalised on frame



Étape 8 - Fit Slave roller (non driven)

Fit slave roller assembly as shown

Ensure spacer washers are fitted


Ensure blower points are orientated correctly to suit belt rotation direction



Étape 9 - Fit drive roller

Fit drive roller assembly as shown


Ensure spacer washers are fitted


Ensure blower point is orientated correctly to suit belt rotation direction

Should be at bottom of frame on opposite side of drive motor



Étape 10 - Attach adhesive tape

Fit supplied adhesive tape to top face of frame at shown points


Photos required in correct sequence please


Étape 11 - Quality Check

Check issued stainless plates 2 off have been countersunk correctly


M4 countersunk should sit flush, not above top of stainless sheet



Étape 12 - Fit stainless top plates

Use stainless plates as a guide to align M4 plate nuts before removing adhesive tape backing


...Ensure stainless plates are aligned correctly. They should be parallel to maytec main frame


Once aligned , remove adhesive tape backing and secure stainless plates into position


Fit 8 off supplied m4 countersunk hex sockets to finalise stainless plate fitting




Étape 13 - Fit belt

Fit belt to assembly


Photos required in correct sequence please



Étape 14 - Fit mid rollers

Fit mid rollers


Étape 15 - Tension drive roller

Set lower roller tension (motor end)


Measure and set gap to 15mm either side




Étape 16 - Tension slave roller

Tension drive roller to 22mm gap at both sides of roller


Ensure both sides are set to the same measurement



Étape 17 - Check all fasteners

Quality check all fasteners


ensure all fasteners have adhesive applied, are correctly tensioned and are pen marked to indicate finalised



Étape 18 - Fit drive motor and flange

Fit drive flange to bearing cheek ensuring correct orientation to allow correct fitment of motor


Fit motor to bearing flange, do not apply final tension or adhesive to locating grubscrew as motor will need to be removed later on

It is important to test fit at this stage to identify correct fitment


Étape 19 - Fit blower fittings

Fit 3 off blower fittings to mounting points on bearing cheeks


Commentaires

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