R0015263 Mount drive motor for load shaft : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(7 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-04_190535.png
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|Description=<translate>instructions to mount loading arms drive shaft motor</translate>
 
|Description=<translate>instructions to mount loading arms drive shaft motor</translate>
 
|Categories=Production
 
|Categories=Production
Ligne 7 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
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Standard Hex key set
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Standard Spanner set
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Long nose pliers
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'''<u>Parts Required</u>'''
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B0000041 Feather Key 5 x 5 x 18 Long  x 1
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B0000142 Feather key 5 x 5 x 25 long
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B0000240 Geared Motor 0.18kW 18RPM Motovario  x1
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B0001100 Feather Key 8 x 7 x 30 Long  x2
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D0006714 Index Torque Limiter (B0189 / B0190) x1
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D0015460 Infeed Motor Shaft (2018)  x1
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D0015461 Infeed Motor Mount  x1
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D0015462 Infeed Motor Platex1
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F0000618 m10 x 70 set bolt</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Unless otherwise stated</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Use loctite 243 on all fasteners
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Use Loctite 572 on all threaded pneumatic connections
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Pen mark all bolts to show finalised</translate>
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Assemble Motor</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>1  Fit2 off B0001100 keys to D0015460 shaft and  fit and orientate as shown.  Use 24mm external circlips to captivate shaft front and back 
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2  Attach D0015462 infeed motor plate using M8 x 20 socket caps 4 off and M8 A form washers. Orientate as shown
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3  Fit B0000041 key to shaft. Separate torque converter D6714 by removing duplex chain and  attach Fixed side of torque converter as shown. Captivate with15mm external Circlip</translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Attach motor mount</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>Attach Infeed motor mount to frame using F0000618 M10 x 70 set bolts and A form washers
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Ensure mount plate is mounted square to blue channel
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Do not apply final tension as this will require adjusting</translate>
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|Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-04_192847.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
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|Step_Title=<translate>Torque convertor clutch Quality checks</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>1  Inner spacer must pass though drive sprocket by hand , vital for correct clutch operation
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2  Correct assembly order of components
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1 Lock nut
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2 Locking washer
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3 Spring washers 3 off
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4 Pressure plate
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5 Friction plates 2 off 1 either side of drive sprocket
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6 Drive sprocket
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7 Inner spacer
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8 Clutch body
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9 Fixed clutch body
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10 Duplex chain and duplex chain joiner</translate>
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|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Attach torque converter</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Fit B0000142 Key to drive shaft and position torque convertor
 +
 
 +
 
 +
Do not tension grubscrew at this point</translate>
 +
|Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-04_193515.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Attach motor</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Attach motor assembly using M10 x 30 cap heads  and A form washers</translate>
 +
|Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-05_075516.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Adjustment</translate>
|Step_Content=<translate></translate>
+
|Step_Content=<translate>Adjust mounting parts to achieve the following
 +
 
 +
 
 +
1  2 parts of torque converter line up and are parallel to each other
 +
 
 +
 
 +
2 Shaft is in correct position  (direction  shown ) to allow correct fitment  of torque converter
 +
 
 +
 
 +
3 Finalise fasteners including torque converter grubscrew
 +
 
 +
<br /></translate>
 +
|Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-05_080251.png
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|Step_Picture_01=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-05_080628.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Fit duplex chain</translate>
 +
|Step_Content=<translate>Fit duplex chain to mounted parts of torque converter
 +
 
 +
 
 +
Ensure all parts are fitted including centre section</translate>
 +
|Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-05_080903.png
 +
|Step_Picture_01=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-11-09_123408.png
 +
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":316,"height":444,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.9,"scaleY":1.9,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e6/R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-11-09_123408.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":316.48,"top":351.53,"width":131.77,"height":131.77,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":65.88658163747665,"ry":65.88658163747665},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":317.01,"top":642.21,"width":63.37,"height":127.46,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.18,"scaleY":3.18,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Ensure centre section is fitted ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":843,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lock off Drive shafts</translate>
 +
|Step_Content=<translate>Apply adhesive and lock off all grubscrews in spherical bearings in all positions  (9 off bearings )</translate>
 +
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Version actuelle datée du 11 décembre 2023 à 11:34

Auteur avatarGareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required

Standard Hex key set

Standard Spanner set

Long nose pliers


Parts Required


B0000041 Feather Key 5 x 5 x 18 Long x 1

B0000142 Feather key 5 x 5 x 25 long

B0000240 Geared Motor 0.18kW 18RPM Motovario x1

B0001100 Feather Key 8 x 7 x 30 Long x2

D0006714 Index Torque Limiter (B0189 / B0190) x1

D0015460 Infeed Motor Shaft (2018) x1

D0015461 Infeed Motor Mount x1

D0015462 Infeed Motor Platex1

F0000618 m10 x 70 set bolt

Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised



Étape 2 - Assemble Motor

1 Fit2 off B0001100 keys to D0015460 shaft and fit and orientate as shown. Use 24mm external circlips to captivate shaft front and back

2 Attach D0015462 infeed motor plate using M8 x 20 socket caps 4 off and M8 A form washers. Orientate as shown


3 Fit B0000041 key to shaft. Separate torque converter D6714 by removing duplex chain and attach Fixed side of torque converter as shown. Captivate with15mm external Circlip

Étape 3 - Attach motor mount

Attach Infeed motor mount to frame using F0000618 M10 x 70 set bolts and A form washers


Ensure mount plate is mounted square to blue channel

Do not apply final tension as this will require adjusting



Étape 4 - Torque convertor clutch Quality checks

1 Inner spacer must pass though drive sprocket by hand , vital for correct clutch operation


2 Correct assembly order of components


1 Lock nut

2 Locking washer

3 Spring washers 3 off

4 Pressure plate

5 Friction plates 2 off 1 either side of drive sprocket

6 Drive sprocket

7 Inner spacer

8 Clutch body

9 Fixed clutch body

10 Duplex chain and duplex chain joiner


Étape 5 - Attach torque converter

Fit B0000142 Key to drive shaft and position torque convertor


Do not tension grubscrew at this point



Étape 6 - Attach motor

Attach motor assembly using M10 x 30 cap heads and A form washers



Étape 7 - Adjustment

Adjust mounting parts to achieve the following


1 2 parts of torque converter line up and are parallel to each other


2 Shaft is in correct position (direction shown ) to allow correct fitment of torque converter


3 Finalise fasteners including torque converter grubscrew



Étape 8 - Fit duplex chain

Fit duplex chain to mounted parts of torque converter


Ensure all parts are fitted including centre section


Étape 9 - Lock off Drive shafts

Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings )



Commentaires

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